Piezoelectric material, method for producing the same, piezoelectric element and combustion pressure sensor

Patent metadata

Field	Value
Publication number	US-10700261-B2
Application number	US-201615735277-A
Country	US
Kind code	B2
Filing date	Jun 1, 2016
Priority date	Jul 8, 2015
Publication date	Jun 30, 2020
Grant date	Jun 30, 2020

Abstract

A piezoelectric material for a combustion pressure sensor, a method for producing the piezoelectric material, and a combustion pressure sensor using the piezoelectric material are provided. The piezoelectric material of the present invention includes a single crystal containing Ca, Ta, an element M (M is Al or Ga), Si, and O, the single crystal has the same crystal structure as the crystal structure of langasite represented by La3Ga5SiO14, and at least the content of the element M is insufficient for the stoichiometric composition represented by Ca3TaM3Si2O14. Preferably, in a case where the element M is Ga, each content of the Ca and the Si is excessive for the stoichiometric composition, and in a case where the element M is Al, the content of the Ca is excessive for the stoichiometric composition, and the content of the Ta is insufficient for the stoichiometric composition.

First claim

The invention claimed is:

1. A piezoelectric material, comprising
a single crystal containing Ca, Ta, an element M, Si, and O, wherein M is Al or Ga,
the single crystal has the same crystal structure as a crystal structure of langasite represented by La 3 Ga 5 SiO 14 ,
at least a content of the element M is insufficient for the stoichiometric composition represented by Ca 3 TaM 3 Si 2 O 14 , and
an oxygen diffusion coefficient of the single crystal is 5.5×10 −15 cm 2 /s or more and less than 7.0×10 −16 cm 2 /s.

2. The piezoelectric material according to claim 1 , wherein
the element M is Ga, and
each content of the Ca and the Si is excessive for the stoichiometric composition.

3. The piezoelectric material according to claim 2 , wherein
a mole ratio of the Ca to the Ta is more than 3.11 and 3.31 or less,
a mole ratio of the Ga to the Ta is 2.45 or more and 2.79 or less, and
a mole ratio of the Si to the Ta is more than 1.98 and 2.09 or less.

4. The piezoelectric material according to claim 1 , wherein
the element M is Al,
a content of the Ca is excessive for the stoichiometric composition, and
a content of the Ta is insufficient for the stoichiometric composition.

5. The piezoelectric material according to claim 4 , wherein
a mole ratio of the Ca to the Si is more than 1.44 and 1.63 or less,
a mole ratio of the Ta to the Si is 0.45 or more and 0.49 or less, and
a mole ratio of the Al to the Si is 1.33 or more and 1.47 or less.

6. The piezoelectric material according to claim 4 , wherein
electric resistivity at 400° C. in the single crystal is in a range of 5.0×10 10 Ω·cm or more and 9.0×10 10 Ω·cm or less.

7. The piezoelectric material according to claim 1 , wherein
the single crystal is represented by the general formula Ca p Ta q M r Si s O t ,
where the element M is Ga, and
parameters p, q, r, s, and t are p+q+r+s=9, and satisfy
3.15< p≤ 3.25,
0.98≤ q≤ 1.02,

2.5≤ r≤ 2.83,

2.004< s≤ 2.05, and
13.9≤ t≤ 14.1.

8. The piezoelectric material according to claim 7 , wherein
the parameters p, q, r, s, and t satisfy
3.17≤ p≤ 3.18,

0.99≤ q≤ 1.015,

2.5≤ r≤ 2.8,

2.01< s≤ 2.02, and
13.9≤ t≤ 14.1.

9. The piezoelectric material according to claim 1 , wherein
the single crystal is represented by the general formula Ca p Ta q M r Si s O t ,
where the element M is Al, and
parameters p, q, r, s, and t are p+q+r+s=9, and satisfy
2.94< p≤ 3.25,
0.95≤ q< 1.01,

2.8≤ r< 3.01,

2< s≤ 2.1, and
13.9≤ t≤ 14.1.

10. The piezoelectric material according to claim 9 , wherein
the parameters p, q, r, s, and t satisfy
3< p≤ 3.1,
0.97≤ q≤ 0.99,

2.9≤ r≤ 2.95,

2.03≤ s≤ 2.07, and

13.9≤ t≤ 14.1.

11. A method for producing the piezoelectric material according to claim 1 , comprising the following steps of:
melting a raw material containing Ca, Ta, an element M, Si, and O, wherein M is Al or Ga; and
bringing a seed crystal into contact with a melt of the raw material obtained in the step of melting, and pulling up the seed crystal,
wherein
the step of melting and the step of pulling up are performed under an inert gas, and
an oxygen content in the inert gas satisfies a range of 0.5% by volume or more and 1.5% by volume or less.

12. The method according to claim 11 , wherein
the raw material is prepared such that the Ca, the Ta, the element M, and the Si in the raw material satisfy the atomic ratio of Ca:Ta:element M:Si=3:1:3:2.

13. The method according to claim 11 , wherein
the raw material is filled in a crucible made of Ir, and
the step of melting and the step of pulling up are performed under an inert gas where oxygen content satisfies a range of 0.5% by volume or more and 1.3% by volume or less.

14. The method according to claim 11 , further comprising the step of performing heat treatment in an inert gas or in the air to control oxygen defects.

15. The method according to claim 14 , wherein
the step of performing heat-treatment is performed in a temperature range of 1150° C. or more and 1250° C. or less for 2 hours or more and 24 hours or less in an inert gas.

16. A piezoelectric element, comprising a piezoelectric material, wherein
the piezoelectric material is the piezoelectric material according to claim 1 .

17. A combustion pressure sensor, comprising a piezoelectric element, wherein the piezoelectric element is the piezoelectric element according to claim 16 .

Assignees

• Nat Inst Materials Science

Inventors

• Shimamura Kiyoshi
• Garcia Villora Encarnacion Antonia
• Sakaguchi Isao
• Ohashi Naoki

Classifications

• C30B29/34 Primary

  Silicates · CPC title

• H10N30/85

  Piezoelectric or electrostrictive active materials · CPC title

• H10N30/30

  with mechanical input and electrical output, e.g. functioning as generators or sensors · CPC title

• H10N30/095

  by melting · CPC title

• H10N30/302

  Sensors · CPC title