Image forming apparatus, image forming method, and non-transitory computer-readable storage medium

Patent metadata

Field	Value
Publication number	US-10698354-B2
Application number	US-201916382757-A
Country	US
Kind code	B2
Filing date	Apr 12, 2019
Priority date	May 30, 2018
Publication date	Jun 30, 2020
Grant date	Jun 30, 2020

Abstract

An image forming apparatus includes an image bearer, a driver, an image forming device, a sensor, and circuitry. The driver drives and rotates the image bearer. The image forming device forms a toner image on the image bearer driven and rotated by the driver. The sensor emits light to the image bearer and receives reflected light. The circuitry controls the driver and the image forming device to form a first toner image with a first color and a second toner image with a second color different from the first color. The circuitry controls the sensor to detect specularly reflected light and diffusely reflected light from the first toner image and the second toner image. The circuitry calculates an amount of misalignment of the first toner image and the second toner image based on a value of the specularly reflected light and a value of the diffusely reflected light.

First claim

What is claimed is:

1. An image forming apparatus comprising:
an image bearer;
a driver configured to drive and rotate the image bearer;
an image forming device configured to form a toner image on the image bearer driven and rotated by the driver;
a sensor configured to emit light to the image bearer and receive reflected light; and
processing circuitry configured to,
control the driver and the image forming device to form a first toner image with a first color and a second toner image with a second color different from the first color,
control the sensor to detect specularly reflected light and diffusely reflected light from the first toner image and the second toner image,
determine a value of the specularly reflected light and a median value of the diffusely reflected light, and
calculate an amount of misalignment of the first toner image and the second toner image based on the value of the specularly reflected light and the median value of the diffusely reflected light.

2. The image forming apparatus according to claim 1 , wherein the processing circuitry is configured to calculate the amount of misalignment of the first toner image and the second toner image from a difference value between a peak value of the diffusely reflected light and the median value of the specularly reflected light.

3. The image forming apparatus according to claim 2 , wherein the processing circuitry is configured to reflect the difference value in calculation of the amount of misalignment in response to the difference value exceeding a threshold.

4. The image forming apparatus according to claim 1 , wherein the processing circuitry is configured to,
subtract a component of the diffusely reflected light from a waveform of the specularly reflected light to obtain a subtraction waveform, and
calculate the amount of misalignment of the first toner image and the second toner image from a difference value between a median value of the subtraction waveform and the median value of the specularly reflected light.

5. The image forming apparatus according to claim 4 , wherein the processing circuitry is configured to reflect the difference value in calculation of the amount of misalignment in response to the difference value exceeding a threshold.

6. The image forming apparatus according to claim 1 , wherein the processing circuitry is further configured to correct the misalignment of the first toner image and the second toner image based on the amount of misalignment calculated.

7. An image forming method comprising:
forming a first toner image with a first color and a second toner image with a second color different from the first color;
detecting specularly reflected light and diffusely reflected light from the first toner image and the second toner image;
determining a value of the specularly reflected light and a median value of the diffusely reflected light; and
calculating an amount of misalignment of the first toner image and the second toner image based on the value of the specularly reflected light and the median value of the diffusely reflected light.

8. The image forming method according to claim 7 , wherein the calculating calculates the amount of misalignment of the first toner image and the second toner image from a difference value between a peak value of the diffusely reflected light and the median value of the specularly reflected light.

9. The image forming method according to claim 7 , further comprising:
subtracting a component of the diffusely reflected light from a waveform of the specularly reflected light to obtain a subtraction waveform, wherein
the calculating calculates the amount of misalignment of the first toner image and the second toner image from a difference value between a median value of the subtraction waveform and the median value of the specularly reflected light.

10. A non-transitory, computer-readable storage medium storing computer-readable program code that causes a computer to perform an image forming method, the method comprising:
forming a first toner image with a first color and a second toner image with a second color different from the first color;
detecting specularly reflected light and diffusely reflected light from the first toner image and the second toner image;
determining a value of the specularly reflected light and a median value of the diffusely reflected light; and
calculating an amount of misalignment of the first toner image and the second toner image based on the value of the specularly reflected light and the median value of the diffusely reflected light.

11. The non-transitory, computer-readable storage medium according to claim 10 , wherein the computer-readable program code causes the computer to calculate the amount of misalignment of the first toner image and the second toner image from a difference value between a peak value of the diffusely reflected light and the median value of the specularly reflected light.

12. The non-transitory, computer-readable storage medium according to claim 10 , wherein the computer-readable program code causes the computer to,
subtract a component of the diffusely reflected light from a waveform of the specularly reflected light to obtain a subtraction waveform, and
calculate the amount of misalignment of the first toner image and the second toner image from a difference value between a median value of the subtraction waveform and the median value of the specularly reflected light.

Assignees

• Ishizuka Natsuko
• Shimoda Junichi
• Takei Kazushi
• Kemmochi Takuya
• Funada Naohiro
• Ricoh Co Ltd

Inventors

• Ishizuka Natsuko
• Shimoda Junichi
• Takei Kazushi
• Kemmochi Takuya
• Funada Naohiro

Classifications

• G03G15/5041 Primary

  Detecting a toner image, e.g. density, toner coverage, using a test patch (G03G15/553 takes precedence) · CPC title

• G03G15/5058 Primary

  using a test patch · CPC title

• G03G15/0121

  for developing · CPC title