Optical waveguides in micro-LED devices

Patent metadata

Field	Value
Publication number	US-10698158-B1
Application number	US-201715824970-A
Country	US
Kind code	B1
Filing date	Nov 28, 2017
Priority date	Nov 28, 2017
Publication date	Jun 30, 2020
Grant date	Jun 30, 2020

Abstract

Ion implantation is carried out into a GaN layer of mLEDs to partially or fully convert one or more regions of the crystalline GaN layer to amorphous GaN. As a result, the GaN layer through which light rays propagate have non-uniform refractive indexes that modify propagation paths of some light rays. Ions can be implanted in a region around an active region that emits light to function as an optical waveguide. The ion implanted regions direct light rays that propagate along predetermined directions into predetermined propagation paths thereby to modify the angle of incidence of these light rays. As such, the light extraction efficiency of the mLEDs is increased.

First claim

What is claimed is:

1. A light emitting device, comprising:
a layer of n-type material;
an active region on the n-type material; and
a layer of p-type material on the active region, the active region configured to emit light in response to a potential difference applied between the layer of n-type material and the layer of p-type material;
wherein the layer of n-type material includes a crystalline region of a first refractive index positioned to overlap the active region and an amorphous region of a second refractive index lower than the first refractive index positioned offset from the active region, the crystalline region substantially blocked from exposure to ions and at least partially enclosed by the amorphous region to reflect a portion of the light incident on the amorphous region to the crystalline region.

2. The light emitting device of claim 1 , wherein a dose of ion implantations in the amorphous region reduces a refractive index of the amorphous region relative to the crystalline region so that at least a portion of light emitted from the active region undergoes total internal reflection at an interface between the crystalline and amorphous regions.

3. The light emitting device of claim 1 , wherein the amorphous region is tube-shaped.

4. The light emitting device of claim 1 , wherein the amorphous region has a cross-section that is circular shaped.

5. The light emitting device of claim 1 , wherein the amorphous region has a cross-section that is rectangular shaped.

6. The light emitting device of claim 1 , wherein an interior surface of the amorphous region reflects light emitted by the active region that extends along predetermined propagation paths.

7. The light emitting device of claim 1 , wherein the amorphous region is configured to increase a light extraction efficiency of the n-type material.

8. The light emitting device of claim 1 , wherein an interior surface of the amorphous region is substantially perpendicular to an exterior surface of the active region.

9. The light emitting device of claim 1 , wherein a first cross-section of the amorphous region is smaller than a second cross-section of the amorphous region.

10. The light emitting device of claim 1 , wherein the layer of n-type material comprises a second amorphous region being exposed to ion implantation and partially enclosed by the crystalline region, the second amorphous region comprising a varying dose of ion implantations along a plane parallel to an interior surface of the layer of n-type material.

11. The light emitting device of claim 10 , wherein a dose of ion implantations in the crystalline region is greater than the varying dose of ion implantations in the second amorphous region.

12. The light emitting device of claim 1 , wherein the crystalline region has a refractive index in the range of 2.38 to 2.56.

13. The light emitting device of claim 1 , wherein the amorphous region has a refractive index in the range of 2.1 to 2.4.

14. The light emitting device of claim 1 , wherein the light emitting device is based on a multi-layer epitaxial thin film structure.

15. A method of manufacturing the light emitting device of claim 1 , comprising:
removing a substrate from a layer of n-type GaN to expose an exterior surface of the layer of n-type GaN;
placing a mask onto the layer of n-type GaN, the mask comprising one or more regions for blocking ions and one or more regions for passing ions; and
exposing the layer of n-type GaN through the mask to ion implantation to form the crystalline region of the first refractive index and the amorphous region of the second refractive index the crystalline region substantially blocked from exposure to ions and at least partially enclosed by the amorphous region.

16. The method of manufacturing the light emitting device of claim 15 , further comprising assembling the mask onto the layer of n-type GaN.

17. The method of manufacturing the light emitting device of claim 15 , wherein a region of the mask for passing ions is ring-shaped.

18. The method of manufacturing the light emitting device of claim 17 , wherein the region has a circular or rectangular shaped cross section.

19. The method of manufacturing the light emitting device of claim 15 , wherein placing a mask onto the layer of n-type GaN comprises aligning a center of a region for passing ions to a center of an active region of the layer of n-type GaN.

Assignees

• Facebook Tech Llc

Inventors

• Bonar James Ronald
• Small James
• Valentine Gareth John

Classifications

• H10D62/814

  Quantum box structures · CPC title

• H10D62/813

  Quantum wire structures · CPC title

• H10D62/812

  Single quantum well structures · CPC title

• H10H20/812

  within the light-emitting regions, e.g. having quantum confinement structures · CPC title

• H10H20/855

  Optical field-shaping means, e.g. lenses · CPC title