Index-matched grating inscription through fiber coating

Patent metadata

Field	Value
Publication number	US-10698153-B2
Application number	US-201916251653-A
Country	US
Kind code	B2
Filing date	Jan 18, 2019
Priority date	Jan 19, 2018
Publication date	Jun 30, 2020
Grant date	Jun 30, 2020

Abstract

When a grating is inscribed in a section of optical fiber through a coating of the optical fiber, using a light modulation mask to modulate the light beam that writes the grating, a fluid can be situated between the section of optical fiber and the back side of a mask component carrying the light modulation mask (e.g., on its front side) to reduce the refractive-index discontinuity encountered at the surface of the coating. In various embodiments, rather than running the fiber through a vessel containing the fluid, the fluid is run across the back side of the mask component or retained by capillary action between the fiber section and the mask component.

First claim

What is claimed is:

1. A method of inscribing a coated optical fiber comprising:
situating a fluid between a section of the optical fiber and a first surface of a mask component without containing the fluid in a vessel, wherein an index of refraction of the fluid differs from an index of refraction of a coating of the optical fiber by a first amount, wherein an index of refraction of air differs from the index of refraction of the coating by a second amount, wherein the first amount is less than the second amount, and wherein the mask component comprises an integrated light modulation mask not exposed on the first surface of the mask component; and
directing light through the light modulation mask, the fluid, and a coating of the optical fiber to inscribe a grating into the section of the optical fiber.

2. The method of claim 1 , wherein the index of refraction of the fluid differs from the index of refraction of the coating by no more than about 12%.

3. The method of claim 1 , wherein the mask component has a thickness of less than 1 mm.

4. The method of claim 1 , wherein situating the fluid between the section of the optical fiber and the first surface of the mask component comprises wetting the section of the optical fiber.

5. The method of claim 4 , further comprising pulling the optical fiber across the first surface of the mask component, wherein the section of the optical fiber is wetted by applying the fluid to the optical fiber at a location that immediately precedes the mask component as the optical fiber is pulled across the first surface of the mask component to thereby cause the fluid to wick between the optical fiber and the first surface of the mask component.

6. The method of claim 1 , wherein situating the fluid comprises flowing the fluid across the first surface of the mask component.

7. The method of claim 6 , wherein the mask component is oriented substantially vertically and wherein flowing the fluid across the first surface of the mask component comprises dispensing the fluid onto the first surface from above.

8. The method of claim 7 , wherein the mask component is held in a mask holder that comprises a reservoir located above the mask component, wherein the reservoir is filled with the fluid and drains the fluid through a slit at a bottom of the reservoir, the slit substantially coinciding with the mask component in a horizontal plane of projection.

9. The method of claim 6 , further comprising adjusting a flow rate of the fluid to ensure complete and continuous wetting between the section of the optical fiber and the first surface of the mask component.

10. The method of claim 1 , wherein the coating s made of an at least partially UV-transparent polymer.

11. The method of claim 1 , wherein the fluid is alcohol.

12. A system for inscribing a grating into a coated optical fiber through a fiber coating of the optical fiber, the system comprising:
a mask component comprising an integrated light modulation mask not exposed on a first surface of the mask component;
a mechanism for pulling an optical fiber across the first surface of the mask component; and
a fluid dispenser configured to apply a fluid to at least one of the first surface of the mask component or the optical fiber to situate the fluid between a section of the optical fiber adjacent the mask component and the first surface of the mask component without retaining the fluid in a vessel.

13. The system of claim 12 , further comprising an ultraviolet laser configured and positioned to generate a light beam that propagates through the mask component and the fiber coating to create the grating in the section of the optical fiber.

14. The system of claim 12 , wherein the mask component is oriented substantially vertically and the fluid dispenser is positioned above the mask component substantially aligned with the first surface of the mask component.

15. The system of claim 12 , wherein the fluid dispenser is positioned to wet the coated optical fiber in a region of the coated optical fiber preceding the section adjacent the mask component.

16. The system of claim 12 , wherein the fluid dispenser comprises a control mechanism for adjusting a rate with which the fluid is dispensed.

Assignees

• Intuitive Surgical Operations

Inventors

• Childers Brooks
• Patoskie Megan

Classifications

• G02B6/02142

  based on illuminating or irradiating an amplitude mask, i.e. a mask having a repetitive intensity modulating pattern · CPC title

• G02B6/02128

  Internal inscription, i.e. grating written by light propagating within the fibre, e.g. "self-induced" · CPC title

• G02B6/02138 Primary

  based on illuminating a phase mask · CPC title

• G02B2006/02161

  Grating written by radiation passing through the protective fibre coating · CPC title

• G02B6/021

  characterised by the core or cladding or coating, e.g. materials, radial refractive index profiles, cladding shape · CPC title