Motor assembly with integrated on/off detection with speed profile operation

Patent metadata

Field	Value
Publication number	US-10697682-B2
Application number	US-201514880661-A
Country	US
Kind code	B2
Filing date	Oct 12, 2015
Priority date	Mar 1, 2013
Publication date	Jun 30, 2020
Grant date	Jun 30, 2020

Abstract

A motor assembly configured to receive an external alternating voltage. The motor assembly includes a motor and a circuit assembly. The motor includes a stator and a rotor rotatable about a longitudinal axis. The circuit assembly includes a state detector and a control unit. The state detector is operable to detect whether an external device is receiving the external alternating voltage The control unit is operable to control the motor based on whether the external device is receiving the external alternating voltage.

First claim

What is claimed is:

1. A motor assembly configured to receive an external alternating voltage, the motor assembly comprising:
a motor including a stator and a rotor rotatable about a longitudinal axis; and
a circuit assembly, the circuit assembly including
a state detector including a discrete high voltage input, a first line voltage input, and at least one selected from the group consisting of a neutral line voltage input and a second line voltage input, the state detector operable to detect whether a compressor is receiving the external alternating voltage based on a first comparison of the discrete high voltage input to the first line voltage input and a second comparison of the discrete high voltage input to the at least one selected from the group consisting of the neutral line voltage input and the second line voltage input, and
a control unit operable to control the motor based on whether the compressor is receiving the external alternating voltage.

2. The motor assembly of claim 1 , wherein the motor assembly further includes a fan coupled to the rotor for co-rotation.

3. The motor assembly of claim 1 , wherein the control unit controls the motor by applying one of a plurality of configurable speed profiles in response to whether the compressor is receiving the external alternating voltage.

4. The motor assembly of claim 3 , wherein the speed profiles are programmable by the control unit receiving an input regarding a characteristic of the speed profiles.

5. The motor assembly of claim 4 , wherein the characteristic of the speed profiles to be programed is a rotational speed as a function of time.

6. The motor assembly of claim 4 , wherein the characteristic of the speed profiles to be programed is a rotational direction.

7. The motor assembly of claim 4 , wherein the control unit receives an input regarding the characteristic of the speed profiles wirelessly using a wireless transmitter and receiver.

8. The motor assembly of claim 1 , wherein the compressor is a refrigerator system compressor.

9. The motor assembly of claim 1 , wherein the state detector is configured to determine if there is an open connection, a neutral connection, or a line connection.

10. The motor assembly of claim 1 , wherein the state detector generates a first logic output signal and a second logic output signal received by the control unit, the first logic output signal indicating whether the external alternating voltage is equal to a neutral connection and the second logic output signal indicating whether the external alternating voltage is equal to a line connection.

11. The motor assembly of claim 10 , wherein the control unit determines whether the compressor is receiving the external alternating voltage based on the first logic output signal and the second logic output signal.

12. The motor assembly of claim 10 , wherein the state detector includes an optical isolation device to isolate the control unit from the external alternating voltage.

13. The motor assembly of claim 1 , wherein the circuit assembly includes a disc-shaped circuit board mounted co-axially with the longitudinal axis.

14. The motor assembly of claim 1 , wherein the motor assembly includes a voltage input to power the motor.

15. The motor assembly of claim 1 , further comprising a housing substantially encasing the motor and the circuit assembly.

16. The motor assembly of claim 15 , wherein the housing includes a motor case, and a front cover substantially encasing the motor and the circuit assembly.

17. The motor assembly of claim 15 , wherein the compressor is outside of the housing.

18. A refrigeration system comprising:
a line input;
a neutral input;
a compressor electrically coupled to the line input and the neutral input; and
a motor assembly including
a stator,
a rotor,
a state detector electrically coupled to the line input, the neutral input, and the compressor, the state detector configured to
detect whether a compressor is receiving the external alternating voltage based on a first comparison of the discrete high voltage input to the first line voltage input and a second comparison of the discrete high voltage input to the at least one selected from the group consisting of the neutral line voltage input and the second line voltage input, and
output a signal indicative of the compressor being detected, and

a control unit galvanically isolated from the line input, the control unit operable to
receive the signal, and
control the motor based on the received signal.

19. The refrigeration system of claim 18 , wherein the control unit powers the motor on when receiving the first signal and powers the motor off when receiving the second signal.

20. The refrigeration system of claim 18 , wherein the state detector outputs at least one selected from a group consisting of the first signal and the second signal, the output being based on a first comparison of the line input to a discrete high voltage input and determining whether the line input and the discrete high voltage input are equal, the output being further based on a second comparison of the neutral input to the discrete high voltage input and determining whether the neutral input and the discrete high voltage input are equal.

Assignees

• Regal Beloit America Inc

Inventors

• Wilson Jeffrey A
• Bonner Guy
• Earanky Vijay
• Mckinzie Marc C

Classifications

• H02P23/24 Primary

  Controlling the direction, e.g. clockwise or counterclockwise · CPC title

• H02P29/20

  for controlling one motor used for different sequential operations · CPC title

• F25B49/025 Primary

  Motor control arrangements · CPC title

• H02P23/0004

  Control strategies in general, e.g. linear type, e.g. P, PI, PID, using robust control · CPC title

• H02P23/14

  Estimation or adaptation of motor parameters, e.g. rotor time constant, flux, speed, current or voltage · CPC title