Heat pump system with multi-way-position valve

Patent metadata

Field	Value
Publication number	US-10697681-B2
Application number	US-201815877432-A
Country	US
Kind code	B2
Filing date	Jan 23, 2018
Priority date	Jan 23, 2018
Publication date	Jun 30, 2020
Grant date	Jun 30, 2020

Abstract

A vehicle heat pump system including a thermal loop, an eight-way valve, and a controller is provided. The thermal loop includes a compressor, a first portion, and a second portion. The first portion includes an outside heat exchanger. The second portion includes a cabin heat exchanger. The eight-way valve is downstream of the compressor and has a first position in which refrigerant flows within the portions in a cooling mode and a second position in which refrigerant flows within the portions in a heating mode. The controller switches the eight-way valve between the first and second positions. The outside heat exchanger operates as a condenser in the cooling mode and the eight-way valve directs refrigerant flow from the outside heat exchanger to the cabin heat exchanger.

First claim

What is claimed is:

1. A vehicle heat pump system comprising:
a thermal loop including a compressor and an expansion device to reduce a pressure of refrigerant flow, and an internal heat exchanger upstream of the expansion device;
a first portion of a thermal loop including an outside heat exchanger;
a second portion of the thermal loop including a cabin heat exchanger and a flash tank upstream of the cabin heat exchanger and downstream of the expansion device to separate vapor-liquid mixture;
an eight-way valve downstream of the compressor and having a first position in which refrigerant flows within the portions in a cooling mode and a second position in which refrigerant flows within the portions in a heating mode; and
a controller to switch the eight-way valve between the first and second positions,
wherein the outside heat exchanger operates as a condenser in the cooling mode and the eight-way valve directs refrigerant flow from the outside heat exchanger to the cabin heat exchanger, wherein the outside heat exchanger operates as an evaporator in the heating mode and the eight-way valve directs refrigerant flow from the cabin heat exchanger to the outside heat exchanger, and wherein the flash tank is arranged with the eight-way valve to substantially remove vapor from the refrigerant such that the refrigerant is substantially entirely liquid when entering the cabin heat exchanger in the cooling mode or entering the outside heat exchanger in the heating mode, and the flash tank balances a pressure of the refrigerant flowing from the flash tank and the eight-way valve via a control valve downstream of the flash tank.

2. The system of claim 1 further comprising:
ara airside heater to supplement heat for delivery to a vehicle cabin in the heating mode when a sensor detects a temperature below a predetermined threshold or to reheat dehumidified air to a predetermined temperature in a dehumidification and reheat mode; and
a blend door to control temperature of air supplied to the vehicle cabin.

3. The system of claim 1 , wherein the eight-way valve includes a valve housing having eight ports.

4. The system of claim 3 , wherein the eight-way valve is arranged with the first portion and the second portion to influence a transitioning phase state of the refrigerant in which components of the portions are arranged with one another to influence a transitioning phase state of the refrigerant in which the refrigerant is in a liquid or liquid-vapor mixture form when flowing toward the cabin heat exchanger in the cooling mode and the refrigerant is in a vapor form when flowing toward the cabin heat exchanger in the heating mode.

5. The system of claim 1 , wherein the refrigerant is one of Rl34a, R1234yf, R152a, R410A, hydrocarbons, ammonia, and R744.

6. The system of claim 1 , wherein the thermal loop includes only two heat exchangers and only one expansion device.

7. A vehicle heat pump system comprising:
a pair of conduit portions of a thermal loop and components in fluid communication with one another including only one internal heat exchanger, a compressor, an outside heat exchanger, a cabin heat exchanger, only one expansion device, a flash tank, only one control valve, and an eight-way valve arranged within the pair of conduit portions to switch between a first position in a cooling mode and a second position in a heating mode the flash tank being upstream of the cabin heat exchanger and downstream of the expansion device in the cooling mode,
wherein refrigerant flows directly from the outside heat exchanger to the internal heat exchanger in the cooling mode and the refrigerant flowing from the outside heat exchanger in the heating mode is pressure-balanced by the only one control valve en route to the internal heat exchanger in the heating mode, and wherein the flash tank is arranged with the eight-way valve to substantially remove vapor from the refrigerant such that the refrigerant flowing to the cabin heat exchanger in the cooling mode or to the outside heat exchanger in the heating mode is substantially entirely liquid.

8. The system of claim 7 , wherein refrigerant flows directly from the compressor to the outside heat exchanger in the cooling mode and the refrigerant flows directly from the compressor to the cabin heat exchanger in the heating mode.

9. The system of claim 7 further comprising an airside heater, wherein the airside heater supplements heat distribution to a vehicle cabin in the heating mode when the cabin heat exchanger operates as a condenser or reheats dehumidified air to a predetermined temperature in a dehumidification and reheat mode when the cabin heat exchanger operates as an evaporator.

10. The system of claim 7 , wherein the outside heat exchanger operates as a condenser in the cooling mode and operates as an evaporator in the heating mode.

11. The system of claim 7 , wherein the eight-way valve includes a valve housing having eight ports, a pair of the eight ports disposed on a first side of the valve housing located opposite a second pair of the eight ports disposed on a second side of the valve housing, and wherein four ports of the eight ports are disposed on a third side of the valve housing.

Assignees

• Ford Global Tech Llc

Inventors

• He Jing
• Lohmeyer Loren John
• Johnston William Stewart
• Patti Angelo

Classifications

• B60H2001/00935

  comprising four way valves for controlling the fluid direction · CPC title

• B60H1/00907 Primary

  where the flow direction of the refrigerant changes and an evaporator becomes condenser · CPC title

• F25B9/008

  the refrigerant being carbon dioxide · CPC title

• F25B2400/23

  Separators · CPC title

• F25B40/00

  Subcoolers, desuperheaters or superheaters · CPC title