Mechanical locking system for floorboards

Patent metadata

Field	Value
Publication number	US-10697175-B2
Application number	US-201715602345-A
Country	US
Kind code	B2
Filing date	May 23, 2017
Priority date	Jun 19, 2012
Publication date	Jun 30, 2020
Grant date	Jun 30, 2020

Abstract

Building panels, especially floor panels are shown, which are provided with a locking system that is configured to lock the adjacent edges by angling and that have a tongue and a strip on the same edge, and a method to divide a board and produce such building panels. A method for dividing a floor element, into a first floor panel and a second floor panel, said floor element including a core provided with a decorative surface layer and a balancing layer, wherein the method includes the step of forming, through the balancing layer or the decorative surface layer, a second groove by displacing the floor element past a fixed tool.

First claim

The invention claimed is:

1. Building panels, comprising a surface and a core, provided with a locking system for vertical and horizontal locking of a first edge of a first building panel to an adjacent second edge of a second building panel, wherein upper parts of the first and the second edge in a locked position together define a vertical plane perpendicular to a horizontal plane, which is parallel to the surface, said locking system being configured to lock the first edge of the first building panel and the second edge of the second building panel by angling the first and second building panels relative to each other, wherein the locking system comprises a tongue, made in one piece with said core, and a tongue groove configured to cooperate for vertical locking, and wherein the first edge comprises a strip, made in one piece with the core, which is provided with a locking element, which is configured to cooperate for horizontal locking with a downwardly open locking groove formed in the second edge,
wherein:
the tongue, which is provided in the first edge, is configured to cooperate with a lower lip of the tongue groove, which is provided at the second edge, at lower vertical locking surfaces,
the locking element and the locking groove are configured to cooperate at horizontal locking surfaces,
the tongue protrudes outwardly beyond the vertical plane,
the tongue groove comprises an upper lip,
a horizontal extension of the lower lip, in relation to the upper lip, is smaller than a horizontal extension of the tongue,
wherein the lower lip protrudes beyond the upper lip and the vertical plane, and
wherein the horizontal extension of the tongue is at least about twice as large than the horizontal extension of the lower lip.

2. The building panels as claimed in claim 1 , wherein the cooperating horizontal locking surfaces lock the first edge and the second edge both horizontally and vertically with horizontal and vertical pretension.

3. The building panels as claimed in claim 1 , wherein the tongue cooperates with the upper lip at upper vertical locking surfaces.

4. The building panels as claimed in claim 1 , wherein the tongue and the tongue groove comprises upper and lower vertical locking surfaces that are essentially parallel with the horizontal plane and offset horizontally such that a part of the upper vertical locking surfaces are horizontally closer to the locking element than the lower vertical locking surfaces.

5. The building panels as claimed in claim 1 , wherein the tongue and the tongue groove comprise guiding surfaces that are configured to be in contact with each other during the assembling by angling, when an edge part of the second edge is in contact with the strip and/or the locking element.

6. The building panels as claimed in claim 5 , wherein the guiding surfaces are slanted relative to the vertical plane and located on upper and/or lower parts of the tongue and the tongue groove.

7. The building panels as claimed in claim 1 , wherein the horizontal locking surfaces are located both below and above a horizontal strip plane that intersects an upper part of the strip, which is located essentially vertically under an outer part of the tongue.

8. The building panels as claimed in claim 7 , wherein the horizontal locking surfaces are located above a horizontal strip plane that intersects an upper part of the strip, which is located essentially vertically under an outer part of the tongue.

9. The building panels as claimed in claim 1 , wherein the locking system comprises a space between an upper part of the strip and an edge portion of the second panel located essentially under the tongue.

10. The building panels as claimed in claim 1 , wherein the upper vertical locking surfaces are offset horizontally in relation to the horizontal locking surfaces.

11. The building panels as claimed in claim 1 , wherein the vertical and horizontal locking surfaces are offset horizontally with a horizontal distance that is larger than the horizontal extension of the tongue.

12. The building panels as claimed in claim 1 , wherein the core comprises HDF, particleboard, plastic or plywood material.

13. The building panels as claimed in claim 1 , wherein the horizontal locking surfaces have a locking angle of about 40-60 degrees against the horizontal plane.

14. Building panels, comprising a surface and a core, provided with a locking system for vertical and horizontal locking of a first edge of a first building panel to an adjacent second edge of a second building panel, wherein upper parts of the first and the second edge in a locked position together define a vertical plane perpendicular to a horizontal plane, which is parallel to the surface, said locking system being configured to lock the first edge of the first building panel and the second edge of the second building panel by angling the first and second building panels relative to each other, wherein the locking system comprises a tongue, made in one piece with said core, and a tongue groove configured to cooperate for vertical locking, and wherein the first edge comprises a strip, made in one piece with the core, which is provided with a locking element, which is configured to cooperate for horizontal locking with a downwardly open locking groove formed in the second edge,
wherein:
the tongue, which is provided in the first edge, is configured to cooperate with a lower lip of the tongue groove, which is provided at the second edge, at lower vertical locking surfaces,
the locking element and the locking groove are configured to cooperate at horizontal locking surfaces,
the tongue protrudes outwardly beyond the vertical plane,
the tongue groove comprises an upper in, and
a horizontal extension of the lower lip, in relation to the upper lip, is smaller than a horizontal extension of the tongue,
wherein the horizontal locking surfaces are located below a horizontal strip plane that intersects an upper part of the strip, which is located essentially vertically under an outer part of the tongue, and
wherein the horizontal extension of the tongue is at least about twice as large than the horizontal extension of the lower lip.

Assignees

• Valinge Innovation Ab

Inventors

• Pervan Darko
• Palsson Agne

Classifications

• B27F1/02 Primary

  Making tongues or grooves, of indefinite length · CPC title

• E04F15/02038

  characterised by tongue and groove connections between neighbouring flooring elements · CPC title

• Y10T29/49817

  with other than ancillary treating or assembling · CPC title

• E04F2201/0115

  with snap action of the edge connectors · CPC title

• E04B5/02 Primary

  Load-carrying floor structures formed substantially of prefabricated units (E04B5/43 - E04B5/48 take precedence) · CPC title