Steel sheet for a fuel tank

Patent metadata

Field	Value
Publication number	US-10697067-B2
Application number	US-201615546886-A
Country	US
Kind code	B2
Filing date	Feb 1, 2016
Priority date	Feb 3, 2015
Publication date	Jun 30, 2020
Grant date	Jun 30, 2020

Abstract

A steel sheet for a fuel tank according to the present invention includes: a Zn—Ni alloy plated layer placed on one surface or each of both surfaces of a base metal; and a chromate-free chemical conversion coating film which is placed over the Zn—Ni alloy plated layer. The Zn—Ni alloy plated layer has a crack starting from an interface with the chromate-free chemical conversion coating film and reaching an interface with the steel sheet, the chromate-free chemical conversion coating film consists of an organosilicon compound consisting of a condensation polymer of a silane coupling agent, a phosphoric acid compound and/or a phosphonic acid compound, a vanadium compound, and a titanium compound and/or a zirconium compound, and a concentration of a total of amounts in terms of metal, per surface, of the phosphoric acid compound and/or the phosphonic acid compound+the vanadium compound+the titanium compound and/or the zirconium compound, is 5 mass % to 20 mass %.

First claim

The invention claimed is:

1. A steel sheet for a fuel tank, the steel sheet comprising:
a base metal as a base material;
a Zn—Ni alloy plated layer having a deposition amount of at least 5 g/m 2 , being placed on one surface of the base metal, and
a chromate-free chemical conversion coating film placed over the Zn—Ni alloy plated layer, wherein
the one surface of the base metal has the Zn—Ni alloy plated layer and the chromate-free chemical conversion coating film, and a surface opposite to the one surface does not have the chromate-free chemical conversion coating film, and wherein
the Zn—Ni alloy plated layer has cracks starting from an interface between the Zn—Ni alloy plated layer and the chromate-free chemical conversion coating film and reaching an interface between the Zn—Ni alloy plated layer and the base metal,
the chromate-free chemical conversion coating film consists of an organosilicon compound consisting of a condensation polymer of a silane coupling agent, a phosphoric acid compound and/or a phosphonic acid compound, a vanadium compound, and a titanium compound and/or a zirconium compound, and
a total mass of P+V+Ti+Zr with respect to the total solid content of the chemical conversion film, per surface of the chromate-tree chemical conversion coating film, of the phosphoric acid compound and/or the phosphonic acid compound+the vanadium compound+the titanium compound and/or the zirconium compound, is more than or equal to 5 mass % and less than or equal to 20 mass %,
wherein a total deposition amount of Zn and Ni on the surface opposite to the one surface is 0.01 to 0.5 g/m 2 .

2. The steel sheet for a fuel tank according to claim 1 , wherein
in the case where a cross section of the Zn—Ni alloy plated layer is observed, the number of the cracks in a visual field of 100 μm is more than or equal to 5 and less than or equal to 50.

3. The steel sheet for a fuel tank according to claim 1 , wherein
the number X of the cracks in a visual field of 100 μm obtained by observing the cross section of the Zn—Ni alloy plated layer of the one surface and a concentration Y(mass %) of the total mass of P+V+Ti+Zr with respect to the total solid content of the chemical conversion film satisfy a relationship represented by the following formula (I),
Y≥ 0.06 X+ 6.8  (1).

4. The steel sheet for a fuel tank according to claim 3 , wherein
in the case where a cross section of the Zn—Ni alloy plated layer of the one surface is observed, the number of the cracks in the visual field of 100 μm is more than or equal to 5 and less than 50, and a maximum width of each of the cracks is less than 0.5 μm.

5. A steel sheet for a fuel tank, the steel sheet comprising:
a base metal as a base material;
a Zn—Ni alloy plated layer having a deposition amount of at least 5 g/m 2 , being which is placed on one surface of the base metal; and
a chromate-free chemical conversion coating film placed over the Zn—Ni alloy plated layer, wherein
the one surface of the base metal has the Zn—Ni alloy plated layer and the chromate-free chemical conversion coating film, and a surface opposite to the one surface does not have the chromate-free chemical conversion coating film, and wherein
the Zn—Ni alloy plated layer has cracks starting from an interface between the Zn—Ni alloy plated layer and the chromate free chemical conversion coating film and reaching an interface between the Zn—Ni alloy plated layer and the base metal,
the chromate-free chemical conversion coating film comprises an organosilicon compound comprising a condensation polymer of a silane coupling agent, a phosphoric acid compound and/or a phosphonic acid compound, a vanadium compound, and a titanium compound and/or a zirconium compound, and
a total mass of P+V+Ti+Zr with respect to the total solid content of the chemical conversion film, per surface of the chromate-free chemical conversion coating film, of the phosphoric acid compound and/or the phosphonic acid compound+the vanadium compound+the titanium compound and/or the zirconium compound, is more than or equal to 5 mass % and less than or equal to 20 mass %,
wherein a total deposition amount of Zn and Ni on the surface opposite to the one surface is 0.01 to 0.5 g/m 2 .

Assignees

• Nippon Steel & Sumitomo Metal Corp
• Nippon Steel Corp

Inventors

• Ishizuka Kiyokazu
• Maekawa Noriyuki
• Uramoto Hiroaki
• Fuda Masahiro
• Yamaoka Ikuro
• Matsumura Kenichiro

Classifications

• C25D7/00

  Electroplating characterised by the article coated · CPC title

• C25D5/625

  Discontinuous layers, e.g. microcracked layers · CPC title

• C25D5/12

  at least one layer being of nickel or chromium · CPC title

• C23C22/44

  containing also fluorides or complex fluorides · CPC title

• C25D3/562

  containing more than 50% by weight of iron or nickel or cobalt · CPC title