Acrylic acid crosslinked polymer and use thereof

Patent metadata

Field	Value
Publication number	US-10696895-B2
Application number	US-201615748266-A
Country	US
Kind code	B2
Filing date	Jul 29, 2016
Priority date	Jul 29, 2015
Publication date	Jun 30, 2020
Grant date	Jun 30, 2020

Abstract

The present invention provides a novel acrylic acid crosslinked polymer and the use thereof. The present invention provides the acrylic acid crosslinked polymer in which the content of soluble components is 40 wt. % or higher. The present invention also provides a method for adjusting the viscosity of a fracturing fluid in a hydraulic fracturing method, the viscosity adjustment method including: A) a step of measuring the types and quantities of metal cations which are in water and which are the object of viscosity adjustment; B) a step of selecting the type and quantity of an acrylic acid crosslinked polymer on the basis of the types and quantities of metal cations and the pH so as to achieve a viscosity that is required for fracturing in a hydraulic fracturing method; and C) a step of adjusting the viscosity of the fracturing fluid using the acrylic acid crosslinked polymer of the selected type and quantity.

First claim

The invention claimed is:

1. An acrylic acid crosslinked polymer in which acrylic acid (salt) has been polymerized as a main component of a monomer, wherein a fluid retention capacity of the polymer in physiological saline is 40 g/g or greater, a fluid retention capacity of the polymer in ion exchange water is 300 g/g or greater, and an amount of a soluble content of the polymer relative to 0.9 weight % of aqueous sodium chloride solution is 40 weight % or greater and less than 95 weight %
wherein the acrylic acid crosslinked polymer farther satisfies at least one selected from the following (a), (b) and (c):
(a) wherein a weight average molecular weight of the soluble content is one million Dalton or greater,
(b) wherein a viscosity upon a 0.12 weight % dispersion of the polymer in ion exchange water is 100 mPa·s or greater and/or a viscosity upon a 0.72 weight % dispersion of the polymer in physiological saline is 20 mPa·s or greater, and
(c) wherein an amount of variation in viscosity over time exhibits at or below a certain value of any of (1) to (4) below:
(1) an amount of variation from viscosity after 24 hours to viscosity after 96 hours in a 80° C. heat tolerance test using ion exchange water of 15% or less;
(2) an amount of variation from viscosity after 24 hours to viscosity after 96 hours in a 80° C. heat tolerance test using physiological saline of 15% or less;
(3) an amount of variation from viscosity′ after 24 hours to viscosity after 72 hours In a 110° C. heat tolerance test in ion exchange water of 15% or less; and
(4) an amount of variation from viscosity after 24 hours to viscosity after 72 hours in a 110° C. heat tolerance test in physiological saline of 15% or less.

2. The acrylic acid crosslinked polymer of claim 1 , wherein the fluid retention capacity in physiological saline is 60 g/g or greater and/or the fluid retention capacity in ion exchange water is 600 g/g or greater.

3. The acrylic acid crosslinked polymer according to claim 1 , wherein at least one selected from the amount of soluble content, the weight average molecular weight of the soluble content, the fluid retention capacity in physiological saline and the fluid retention capacity in ion exchange water is a value of the acrylic acid crosslinked polymer with a particle size greater than 300 μm and less than 425 μm.

4. The acrylic acid crosslinked polymer according to claim 1 , wherein the acrylic acid crosslinked polymer is a particle with an average particle diameter (D50) of 10 μm or greater.

5. The acrylic acid crosslinked polymer of claim 1 , wherein a neutralization rate with respect to an acid group of the monomer is 10 to 100 mole %.

6. The acrylic acid crosslinked polymer of claim 1 , wherein a neutralization rate of the acrylic acid crosslinked polymer is greater than 75 mole %.

7. The acrylic acid crosslinked polymer of claim 1 , further comprising a chelating agent.

8. The acrylic acid crosslinked polymer of claim 7 , wherein the chelating agent is a compound selected from the group consisting of amino multivalent carboxylic acid, organic multivalent phosphoric acid, inorganic multivalent phosphoric acid, and amino multivalent phosphoric acid, wherein a molecular weight of the chelating agent is 100 to 5000, and the chelating agent is a water soluble chelating agent.

9. The acrylic acid crosslinked polymer of claim 7 , wherein the chelating agent is selected from the group consisting of diethylenetriamine pentaacetic acid, triethylenetetraamine hexaacetic acid, and salts thereof.

10. The acrylic acid crosslinked polymer of claim 7 , wherein the chelating agent is 0.01 weight % or greater with respect to the polymer in a water absorbent material.

11. The acrylic acid crosslinked polymer of claim 7 , wherein the chelating agent is 0.1 weight % or greater.

12. The acrylic acid crosslinked polymer of claim 1 , further comprising an α-hydroxycarboxylic acid compound.

13. The acrylic acid crosslinked polymer of claim 1 , wherein the polymerization has been started with a temperature of an aqueous monomer solution at 35° C. or more and the upper limit is the boiling point of the solution.

14. The acrylic acid crosslinked polymer of claim 1 ,
wherein polymerization has been carried out in a monomer concentration in an aqueous monomer solution of 40 weight % or more and the upper limit is the saturated concentration of the monomer.

15. The acrylic acid crosslinked polymer of claim 1 , wherein a degree of an increase in a solid content concentration defined by the following formula (2) is 1 weight % or more,
(Degree of an increase in a solid content(weight %))=(Solid content concentration of a hydrogel after polymerization(weight %))−(Solid content concentration of an aqueous monomer solution (weight %))  Formula (2).

16. The acrylic acid crosslinked polymer of claim 1 , being further surface crosslinked.

17. The acrylic acid crosslinked polymer of claim 1 , wherein an absorption against pressure (AAP) of the polymer is 25 g/g or greater.

18. The acrylic acid crosslinked polymer of claim 1 , wherein a weight average particle diameter (D50) of the polymer is 200 to 600 μm, a percentage of particles having a particle size less than 150 μm is 10 weight % or less, a ratio of particles with a particle size of 850 μm or greater is 5 weight % or less, and a logarithmic standard deviation (at) of particle size distribution is 0.20 to 0.50.

Assignees

• Nippon Catalytic Chem Ind

Inventors

• Sakamoto Shigeru
• Nogi Kozo
• Arake Tomoyuki
• Minami Erina
• Fujino Shinichi

Classifications

• E21B43/26

  by forming crevices or fractures · CPC title

• G01N11/00

  Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties · CPC title

• G01N33/442

  Resins; Plastics · CPC title

• C09K8/882

  obtained by reactions only involving carbon-to-carbon unsaturated bonds · CPC title

• C09K8/887

  containing cross-linking agents · CPC title