Control device and method for controlling motion of a load

Patent metadata

Field	Value
Publication number	US-10696523-B2
Application number	US-201815955141-A
Country	US
Kind code	B2
Filing date	Apr 17, 2018
Priority date	Apr 17, 2018
Publication date	Jun 30, 2020
Grant date	Jun 30, 2020

Abstract

A control device for controlling motion of a load of a carrier device is presented. The carrier device can be for example a crane and the load can be carried with a rope connected to a suspension point of the crane. The control device comprises an input interface for receiving an input signal indicative of a target speed of the load, an output interface for submitting an output signal indicative of a reference speed of the suspension point, and a processing system constituting a signal processing path for producing the output signal based on the input signal. The signal processing path comprises at least one finite impulse response filter for suppressing a signal component whose frequency is the natural swinging frequency of the load. Due to the finite impulse response, the temporal length of settling and tail effects caused by the filter is limited and deterministic.

First claim

What is claimed is:

1. A control device for controlling motion of a load non-rigidly connected to a suspension point, the control device comprising:
an input interface for receiving an input signal indicative of a target speed of the load,
an output interface for submitting an output signal indicative of a reference speed of the suspension point, and
a processing system constituting a signal processing path for producing the output signal based on the input signal,

wherein the signal processing path comprises at least one finite impulse response filter for suppressing a signal component whose frequency is a natural swinging frequency of the load, and
wherein the signal processing path comprises a decimator in front of the at least one finite impulse response filter and an interpolator after the at least one finite impulse response filter, the decimator making a sample rate of the at least one finite impulse response filter to be less than a sample rate of the input signal and the interpolator making a sample rate of the output signal to be greater than the sample rate of the at least one finite impulse response filter.

2. The control device according to claim 1 , wherein the at least one finite impulse response filter comprises more than one finite impulse response filters that are connected in series, or in parallel, with each other.

3. The control device according to claim 1 , wherein the at least one finite impulse response filter has a transfer-zero at or near to the natural swinging frequency of the load.

4. The control device according to claim 1 , wherein the at least one finite impulse response filter comprises a moving average filter.

5. The control device according to claim 1 , wherein the signal processing path further comprises at least one band-stop filter having a stop-band on a first side-band of the at least one finite impulse response filter, the at least one band-stop filter being connected in series with the at least one finite impulse response filter, the at least one band-stop filter being arranged downstream of the at least one finite impulse response filter, and the at least one band-stop filter comprising an infinite impulse response filter.

6. The control device according to claim 1 , wherein the input interface is configured to receive data indicative of the natural swinging frequency, and the processing system is configured to change a decimation ratio of the decimator in accordance with a change of the natural swinging frequency.

7. The control device according to claim 1 , wherein the signal processing path comprises an input shaper for limiting a rate of change of a filter input signal supplied to the at least one finite impulse response filter, the input shaper being inserted upstream of the at least one finite impulse response filter or being integrated into a first one of the at least one finite impulse response filter that is first in a direction of a signal flow.

8. The control device according to claim 7 , wherein the input shaper is configured to limit an absolute value of a difference between the filter input signal and a delayed version of the filter input signal.

9. A system for handling a load, the system comprising:
a carrier device comprising a suspension point for carrying the load non-rigidly connected to the suspension point, and a controllable drive for moving the suspension point, and
a control device for receiving an input signal indicative of a target speed of the load and for supplying, to the controllable drive, an output signal indicative of a reference speed of the suspension point,

wherein the control device comprises:
an input interface for receiving the input signal,
an output interface for submitting the output signal to the controllable drive, and
a processing system constituting a signal processing path for producing the output signal based on the input signal, the signal processing path comprising at least one finite impulse response filter for suppressing a signal component whose frequency is a natural swinging frequency of the load,

wherein the signal processing path comprises a decimator in front of the at least one finite impulse response filter and an interpolator after the at least one finite impulse response filter, the decimator making a sample rate of the at least one finite impulse response filter to be less than a sample rate of the input signal and the interpolator making a sample rate of the output signal to be greater than the sample rate of the at least one finite impulse response filter.

10. The system according to claim 9 , wherein the carrier device is a crane for carrying the load with a suspension rope connected to the suspension point.

11. A method for controlling motion of a load non-rigidly connected to a suspension point, the method comprising:
receiving an input signal indicative of a target speed of the load,
supplying the input signal to a signal processing path for producing an output signal indicative of a reference speed of the suspension point, and
controlling motion of the suspension point in accordance with the output signal of the signal processing path,

wherein the signal processing path comprises at least one finite impulse response filter for suppressing a signal component whose frequency is a natural swinging frequency of the load, and
wherein the signal processing path comprises a decimator in front of the at least one finite impulse response filter and an interpolator after the at least one finite impulse response filter, the decimator making a sample rate of the at least one finite impulse response filter to be less than a sample rate of the input signal and the interpolator making a sample rate of the output signal to be greater than the sample rate of the at least one finite impulse response filter.

12. The method according to claim 11 , wherein the at least one finite impulse response filter comprises more than one finite impulse response filters that are connected in series or in parallel with each other.

13. The method according to claim 11 , wherein the at least one finite impulse response filter has a transfer-zero at or near to the natural swinging frequency of the load.

14. The method according to claim 11 , wherein the at least one finite impulse response filter comprises a moving average filter.

15. The method according to claim 11 , wherein the signal processing path further comprises at least one band-stop filter having a stop-band on a first side-band of the at least one finite impulse response filter, the at least one band-stop filter being connected in series with the at least one finite impulse response filter, the at least one band-stop filter being arranged downstream of the at least one finite impulse response filter, and the at least one band-stop filter comprising an infinite impulse response filter.

16. The method according to claim 11 , wherein the method comprises receiving data indicative of the natural swinging frequency and changing a decimation ratio of the decimator in accordance with a change of the natural swinging frequency.

17. The method according to claim 11 , wherein the signal processing path comprises an input shaper limiting a rate of change of a filter input signal supplied to the at least one finite impulse response filter, the input shaper being inserted upstream of the at least one finite impulse response filter or being integrated into a first one of the at least one finite impulse response filter that is first in a direction of a signal flow.

18. The method according to

Assignees

• Vacon Oy

Inventors

• Ollila Jaakko

Classifications

• B66C13/063 Primary

  electrical · CPC title

• B66C13/16

  Applications of indicating, registering, or weighing devices (in crane hooks B66C1/40; in safety gear B66C15/00; weighing-apparatus G01G; remote indicating in general G08) · CPC title

• B66C13/48

  Automatic control of crane drives for producing a single or repeated working cycle; Program control · CPC title