Systems and methods for meeting wheel torque demand in a hybrid vehicle

Patent metadata

Field	Value
Publication number	US-10696289-B2
Application number	US-201815890132-A
Country	US
Kind code	B2
Filing date	Feb 6, 2018
Priority date	Feb 14, 2017
Publication date	Jun 30, 2020
Grant date	Jun 30, 2020

Abstract

Systems and methods are shown for meeting wheel torque demand in a hybrid vehicle with an engine, a dual clutch transmission coupled to a driveline of the vehicle downstream of the engine, and an electric machine coupled to the driveline downstream of the dual clutch transmission. In one example, a method includes transferring transmission input torque through a clutch of the dual clutch transmission controlled to a first capacity, and, in response to a desired transmission input torque exceeding the capacity, increasing torque output of the electric machine coupled downstream of the dual clutch transmission to assist in meeting a wheel torque demand. In this way, a driver-requested increase in acceleration may be met under conditions where transmission input torque is limited by clutch capacity.

First claim

The invention claimed is:

1. A method, comprising:
transferring transmission input torque through a clutch of a dual clutch transmission controlled to a first capacity less than a maximum capacity; and
during shifting from one clutch to the other, and further in response to an increase in driver pedal position while shifting from one clutch to the other:
in response to a desired transmission input torque exceeding the maximum capacity, increasing torque output of a motor coupled downstream of the dual clutch transmission, including downstream of both clutches of the dual clutch transmission, to assist in meeting a wheel torque demand, while maintaining transmission input torque below the first capacity.

2. The method of claim 1 , further comprising increasing a clutch capacity from the first capacity to a second capacity greater than the desired transmission input torque while the torque output of the motor is assisting in meeting wheel torque demand.

3. The method of claim 2 , further comprising increasing transmission input torque while increasing the clutch capacity to the second capacity, while maintaining the transmission input torque below the increasing clutch capacity.

4. The method of claim 3 , further comprising reducing torque output of the motor while increasing transmission input torque, to meet the wheel torque demand.

5. The method of claim 3 , further comprising increasing engine torque to the desired transmission input torque while offsetting the increased engine torque via negative torque provided via an integrated starter/generator coupled to the engine, where increasing the transmission input torque while increasing the clutch capacity is accomplished via reducing the negative torque provided via the integrated starter/generator.

6. The method of claim 1 , wherein the desired transmission input torque exceeding the maximum capacity is indicated as a function of a position of an accelerator pedal.

7. The method of claim 1 , wherein the motor coupled downstream of the dual clutch transmission includes an electric machine configured to provide torque to driven wheels, where the driven wheels include one or more wheels receiving power from the engine or one or more electric motors coupled to non-driven wheels.

8. The method of claim 1 , wherein increasing torque output of the motor in response to the desired transmission input torque exceeding the maximum capacity occurs during a gear upshift event of the dual clutch transmission.

9. A method for a vehicle, comprising:
propelling a vehicle by at least an engine removably coupled to a dual clutch transmission, and during a transmission gear upshift event from a first, lower gear to a second, higher gear, increasing a torque capacity of an on-coming transmission clutch to a first clutch torque capacity scheduled at a start of the upshift event;
reducing a clutch capacity on an off-going transmission clutch to a second clutch capacity; and
in response to an indication of a vehicle acceleration request during the upshift event, determining a desired transmission assembly input torque based on the acceleration request, and under conditions wherein the first clutch torque capacity is lower than the desired transmission assembly input torque, assisting in meeting the acceleration request via increasing torque output from one or more electric motor(s) positioned downstream of the transmission configured to propel the vehicle.

10. The method of claim 9 , wherein the one or more electric motor(s) include an electric machine configured to propel the vehicle via one or more driven wheels of the vehicle or one or more electric motor(s) configured to propel the vehicle via one or more non-driven wheels of the vehicle, where the driven wheels include wheels powered via the engine and the non-driven wheels include wheels not powered via the engine.

11. The method of claim 9 , further comprising providing torque to the engine, or producing electrical power when the engine is in operation, via an integrated starter/generator; and
in response to the indication of the acceleration request during the upshift event, where the first clutch torque capacity is lower than the desired transmission assembly input torque:
increasing an engine torque amount to the desired transmission assembly input torque, while maintaining an actual transmission input torque constant by providing a first negative torque via the integrated starter/generator to maintain the actual transmission input torque below the first clutch torque capacity while the acceleration request is met at least in part via the one or more electric motor(s) configured to propel the vehicle.

12. The method of claim 11 , further comprising providing a second negative torque via the integrated starter/generator, more negative than the first negative torque, subsequent to providing the first negative torque via the integrated starter/generator, to modulate a transmission input speed in order to reduce the transmission input speed to a speed that enables the gear upshift from the first, lower gear to the second, higher gear.

13. The method of claim 11 , further comprising subsequent to shifting to the second, higher gear, increasing a capacity of the first clutch to a third clutch torque capacity above the desired transmission assembly input torque; and
reducing negative torque provided via the integrated starter/generator to increase the actual transmission input torque to the desired transmission assembly input torque.

14. The method of claim 13 , further comprising subsequent to shifting to the second, higher gear, and while the actual transmission input torque is increasing, reducing torque output from the one or more electric motor(s) to meet the acceleration request.

15. The method of claim 9 , wherein the indication of the vehicle acceleration request during the upshift event is indicated as a function of a position of an accelerator pedal.

16. The method of claim 9 , wherein the second clutch capacity comprises an open off-going clutch.

17. A system for a vehicle, comprising:
an engine including a crankshaft;
a dual clutch transmission coupled to the engine including a first clutch, a second clutch, a first input shaft, a second input shaft, and an output shaft;
an integrated starter/generator coupled to the engine;
an electric motor positioned downstream of the transmission;
a first speed sensor configured to monitor speed of the crankshaft;
a second speed sensor configured to monitor speed of the output shaft;
one or more engine torque actuator(s); and
a controller storing executable instructions in non-transitory memory that, when executed, cause the controller to:
in response to a request for vehicle acceleration, indicate a desired transmission input torque based on a wheel torque demand, and indicate an expected capacity of a clutch of the transmission responsible for transferring engine torque through the transmission;
increase transmission input torque to the desired transmission input torque responsive to an indication that the expected capacity of the clutch responsible for transferring engine torque through the transmission is greater than the desired transmission input torque;
indicate that the expected capacity of the clutch responsible for transferring engine torque through the transmission is incorrect responsive to an indication that a crankshaft speed, measured via the first speed sensor, is greater than an output shaft speed, indicated via the second speed sensor; and
in response to the indication that the expected capacity of the clutch respo

Assignees

• Ford Global Tech Llc

Inventors

• Shelton Matthew John
• Doering Jeffrey
• Ruybal Kevin Ray

Classifications

• Y02T10/62

  Hybrid vehicles · CPC title

• B60W10/06 Primary

  including control of combustion engines · CPC title

• B60W2710/023

  Clutch engagement rate · CPC title

• B60W20/19

  for achieving enhanced acceleration · CPC title

• B60W10/02

  including control of driveline clutches · CPC title