Filter state estimation system and filter state estimation method

Patent metadata

Field	Value
Publication number	US-10695699-B2
Application number	US-201715577942-A
Country	US
Kind code	B2
Filing date	Jun 16, 2017
Priority date	Jun 16, 2017
Publication date	Jun 30, 2020
Grant date	Jun 30, 2020

Abstract

A filter state estimation system is configured to estimate a state of a filter provided in a hydraulic circuit. The hydraulic circuit includes: the filter; a bypass channel circumventing the filter and through which an oil flows; and a valve provided in the bypass channel and configured to be opened and closed based on a differential pressure. The filter state estimation system includes: a sensor to detect that the valve is in an open state or in a closed state; a temperature sensor to detect a temperature of the oil; and a state estimating unit to estimate a state of the filter based on detection results detected by the sensor and the temperature sensor. The state estimating unit estimates the state of the filter based on the temperature of the oil which is detected by the temperature sensor when the sensor detects that the valve is in the open state.

First claim

The invention claimed is:

1. A filter state estimation system configured to estimate a state of a filter provided in a hydraulic circuit, the hydraulic circuit comprising: the filter; a bypass channel circumventing the filter and through which an oil flows; and a valve provided in the bypass channel and configured to be opened and closed based on a differential pressure,
the system comprising:
a sensor configured to detect, after a predetermined elapsed time from a start of an engine, whether the valve is in an open state or in a closed state;
a temperature sensor configured to detect a temperature of the oil; and
a state estimating unit configured to estimate a clogging degree of the filter in accordance with detection results detected by the sensor and the temperature sensor, wherein the clogging degree comprises a high degree, an intermediate degree, and a low degree, and
wherein the state estimating unit is configured to estimate the clogging degree of the filter based on the temperature of the oil detected by the temperature sensor when the sensor detects that the valve is in the open state, and to generate image information unique to the estimated clogging degree.

2. The filter state estimation system according to claim 1 , wherein
the state estimating unit is configured to monitor the temperature of the oil in the open state of the valve for a predetermined time, and
the filter state estimation system further comprises a lifetime predicting unit configured to predict a remaining lifetime of the filter based on a transition of the clogging degree of the filter estimated by the state estimating unit.

3. The filter state estimation system according to claim 1 , wherein
the state estimating unit is configured to monitor the temperature of the oil in the open state of the valve for a predetermined time, and
the filter state estimation system further comprises a replacement judging unit configured to judge that the filter has been replaced based on a transition of the clogging degree of the filter estimated by the state estimating unit.

4. The filter state estimation system according to claim 1 , wherein the state estimating unit is configured to estimate the clogging degree of the filter based on a maximum value of the temperature of the oil.

5. The filter state estimation system according to claim 4 , wherein the clogging degree of the filter increases based on an increase of the maximum value of the temperature of the oil.

6. The filter state estimation system according to claim 1 , further comprising:
a non-transitory memory configured to store a state estimation table that includes information on a relationship between the clogging degree and the temperature of the oil,
wherein the state estimating unit is configured to identify, from the state estimation table, the clogging degree corresponding to the temperature of the oil.

7. A filter state estimation method of estimating a state of a filter provided in a hydraulic circuit, the hydraulic circuit comprising: the filter; a bypass channel circumventing the filter and through which an oil flows; and a valve provided in the bypass channel and configured to be opened and closed based on a differential pressure,
the method comprising:
detecting, after a predetermined elapsed time from a start of an engine, whether the valve is in an open state;
estimating a clogging degree of the filter in accordance with a temperature of the oil obtained when detecting that the valve is in the open state, wherein the clogging degree comprises a high degree, an intermediate degree, and a low degree; and
generating image information unique to the estimated clogging degree.

Assignees

• Komatsu Mfg Co Ltd

Inventors

• Yokoyama Yuuki
• Kageyama Masato

Classifications

• E02F9/2025

  Particular purposes of control systems not otherwise provided for (E02F3/16, E02F3/26, sub-groups of E02F3/43, E02F3/651, sub-groups of E02F3/84, E02F3/907, E02F5/145 take precedence) · CPC title

• F15B19/005

  Fault detection or monitoring · CPC title

• E02F9/267

  Diagnosing or detecting failure of vehicles · CPC title

• B01D35/147

  Bypass or safety valves · CPC title

• F15B2211/615

  Filtering means · CPC title