Lithium-containing garnet crystal body, method for producing same, and all-solid-state lithium ion secondary battery

Patent metadata

Field	Value
Publication number	US-10693184-B2
Application number	US-201515329750-A
Country	US
Kind code	B2
Filing date	Jul 30, 2015
Priority date	Jul 31, 2014
Publication date	Jun 23, 2020
Grant date	Jun 23, 2020

Abstract

Provided is a high-density lithium-containing garnet crystal body. The lithium-containing garnet crystal body has a relative density of 99% or more, belongs to a tetragonal system, and has a garnet-related type structure. A method of producing a Li7La3Zr2O12 crystal, which is one example of this lithium-containing garnet crystal body, includes melting a portion of a rod-like raw material composed of polycrystalline Li7La3Zr2O12 belonging to a tetragonal system while rotating it on a plane perpendicular to the longer direction and moving the melted portion in the longer direction. The moving rate of the melted portion is preferably 8 mm/h or more but not more than 19 mm/h. The rotational speed of the raw material is preferably 30 rpm or more but not more than 60 rpm. By increasing the moving rate of the melted portion, decomposition of the raw material due to evaporation of lithium can be prevented and by increasing the rotational speed of the raw material, air bubbles can be removed.

First claim

What is claimed is:

1. A Li 7 La 3 Zr 2 O 12 single crystal having a relative density of 99% or more, belonging to a tetragonal system, having a garnet-related type structure, having lattice constants of 1.3052 nm≤a≤1.31323 nm and 1.26702 nm≤c≤1.3024 nm, and having Li on four kinds of ion sites, that are 8a site, 16f site, 32g site, and 16e site.

2. The Li 7 La 3 Zr 2 O 12 single crystal according to claim 1 , wherein the relative density is 100%.

3. The Li 7 La 3 Zr 2 O 12 single crystal according to claim 1 , which satisfies at least one of the following conditions (1) and (2): (1) the Nyquist plot of the crystal body by ac impedance measurement does not show a resistance component due to crystal grain boundaries but only a resistance component of a material itself; and (2) in X-ray diffraction measurement, neutron diffraction measurement, or electron diffraction measurement using a single crystal, a ring-shaped diffraction spot appears in a diffraction pattern.

4. A method of producing a Li 7 La 3 Zr 2 O 12 single crystal according to claim 1 , comprising melting at least a portion of a raw material composed of polycrystalline Li 7 La 3 Zr 2 O 12 to form a melted portion and moving the melted portion, wherein: a moving rate of the melted portion is 8 mm/h or more, and the Li 7 La 3 Zr 2 O 12 single crystal has a relative density of 99% or more.

5. The method of producing a Li 7 La 3 Zr 2 O 12 single crystal according to claim 4 , wherein the moving rate is 8 mm/h or more but not more than 19 mm/h.

6. The method of producing a Li 7 La 3 Zr 2 O 12 single crystal according to claim 4 , wherein a portion of the raw material in rod form is melted while rotating the raw material on a plane perpendicular to the longer direction; and the melted portion is moved in the longer direction.

7. The method of producing a Li 7 La 3 Zr 2 O 12 single crystal according to claim 6 , wherein the raw material is rotated at a rotational speed of 30 rpm or more.

8. The method of producing a Li 7 La 3 Zr 2 O 12 single crystal according to claim 7 , wherein the rotational speed of the raw material is 30 rpm or more but not more than 60 rpm.

9. The method of producing a Li 7 La 3 Zr 2 O 12 single crystal according to claim 4 , wherein the polycrystalline Li 7 La 3 Zr 2 O 12 and the Li 7 La 3 Zr 2 O 12 single crystal belong to a tetragonal system.

10. The method of producing a Li 7 La 3 Zr 2 O 12 single crystal according to claim 4 , wherein the Li 7 La 3 Zr 2 O 12 single crystal has a relative density of 100%.

11. The method of producing a Li 7 La 3 Zr 2 O 12 single crystal according to claim 4 , wherein melting of the raw material and moving of the melted portion are performed in a dry air atmosphere.

12. An all-solid-state lithium ion secondary battery comprising a positive electrode, a negative electrode, and a solid electrolyte, wherein the solid electrolyte has the Li 7 La 3 Zr 2 O 12 single crystal as claimed in claim 1 .

Assignees

• Aist

Inventors

• Kataoka Kunimitsu
• Akimoto Junji

Classifications

• C30B13/28 Primary

  Controlling or regulating · CPC title

• H01M2300/0071

  Oxides · CPC title

• C01P2004/42

  (bi)pyramid-like · CPC title

• C01G25/006 Primary

  Compounds containing zirconium, with or without oxygen or hydrogen, and containing two or more other elements · CPC title

• H01M10/0562 Primary

  Solid materials · CPC title