Method of manufacturing positive material

Patent metadata

Field	Value
Publication number	US-10693133-B2
Application number	US-201916435299-A
Country	US
Kind code	B2
Filing date	Jun 7, 2019
Priority date	Dec 22, 2015
Publication date	Jun 23, 2020
Grant date	Jun 23, 2020

Abstract

A positive active material including a core including a compound capable of reversibly intercalating and deintercalating lithium and LiNaSO 4 that is coated on at least a part of a surface of the core or that blends with the core.

First claim

What is claimed is:

1. A method of manufacturing a positive active material, the method comprising:
preparing a compound capable of reversibly intercalating and deintercalating lithium;
adding and mixing a sodium source and a sulfate source to the compound to obtain a powder mixture; and
heat-treating the powder mixture at a temperature in a range of about 600° C. to about 1,000° C. to obtain a positive active material including LiNaSO 4 that is coated on at least a part of a surface of the compound capable of reversibly intercalating and deintercalating lithium or that blends with the compound capable of reversibly intercalating and deintercalating lithium.

2. The method as claimed in claim 1 , wherein the sodium source includes at least one selected from sodium dodecyl sulfate (CH 3 (CH 2 ) 11 SO 4 Na), sodium sulfate (Na 2 SO 4 ), sodium nitrate (NaNO 3 ), sodium acetate (CH 3 COONa), sodium carbonate (Na 2 CO 3 ), sodium bicarbonate (NaHCO 3 ), and sodium hydroxide (NaOH).

3. The method as claimed in claim 1 , wherein the sulfate source includes at least one selected from sodium dodecyl sulfate (CH 3 (CH 2 ) 11 SO 4 Na), sodium sulfate (Na 2 SO 4 ), sulfuric acid (H 2 SO 4 ), ammonium sulfate ((NH 4 ) 2 SO 4 ), and lithium sulfate (Li 2 SO 4 ).

4. The method as claimed in claim 1 , wherein:
an amount of the compound capable of intercalating and deintercalating lithium is in a range of about 95 wt % to about 99.5 wt % of a total weight of the compound capable of intercalating and deintercalating lithium and the LiNaSO 4 , and
an amount of the LiNaSO 4 is in a range of about 0.5 wt % to about 5 wt % of the total weight of the compound capable of intercalating and deintercalating lithium and the LiNaSO 4 .

5. A method of manufacturing a positive active material, the method comprising:
preparing a compound capable of reversibly intercalating and deintercalating lithium;
adding and mixing a sodium source and a sulfate source to the compound to obtain a powder mixture; and
heat-treating the powder mixture to obtain a positive active material including LiNaSO 4 that is coated on at least a part of a surface of the compound capable of reversibly intercalating and deintercalating lithium or that blends with the compound capable of reversibly intercalating and deintercalating lithium,
wherein an amount of the LiNaSO 4 is in a range of about 0.5 wt % to about 5 wt % of the total weight of the compound capable of intercalating and deintercalating lithium and the LiNaSO 4 .

6. A method of manufacturing a positive active material, the method comprising:
preparing a compound capable of reversibly intercalating and deintercalating lithium;
adding and mixing a sodium source and a sulfate source to the compound to obtain a powder mixture; and
heat-treating the powder mixture to obtain a positive active material including LiNaSO 4 that is coated on at least a part of a surface of the compound capable of reversibly intercalating and deintercalating lithium or that blends with the compound capable of reversibly intercalating and deintercalating lithium, wherein:
an amount of the compound capable of intercalating and deintercalating lithium is in a range of about 95 wt % to about 99.5 wt % of a total weight of the compound capable of intercalating and deintercalating lithium and the LiNaSO 4 , and
an amount of the LiNaSO 4 is in a range of about 0.5 wt % to about 5 wt % of the total weight of the compound capable of intercalating and deintercalating lithium and the LiNaSO 4 .

Assignees

• Samsung Sdi Co Ltd

Inventors

• Park Youngjin
• Park Dohyung
• Kim Minhan
• Kim Dongjin
• Kim Kyounghyun
• Kim Ilseok

Classifications

• Y02P70/50

  Manufacturing or production processes characterised by the final manufactured product · CPC title

• H01M4/366 Primary

  as layered products · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M10/052

  Li-accumulators · CPC title

• H01M4/5825

  Oxygenated metallic salts or polyanionic structures, e.g. borates, phosphates, silicates, olivines · CPC title