Magnetic sheet and electronic device

Patent metadata

Field	Value
Publication number	US-10692638-B2
Application number	US-201715720463-A
Country	US
Kind code	B2
Filing date	Sep 29, 2017
Priority date	Feb 21, 2017
Publication date	Jun 23, 2020
Grant date	Jun 23, 2020

Abstract

A magnetic sheet includes one or more magnetic layers formed of a metal ribbon, the metal ribbon includes fragments with metal oxide coating layers formed in spaces between the fragments.

First claim

What is claimed is:

1. A magnetic sheet comprising:
one or more magnetic layers each comprising a metal ribbon broken into fragments, and metal oxide coating layers disposed in spaces between the fragments,
wherein the metal ribbon comprises an amorphous alloy or a nanocrystalline alloy,
the one or more magnetic layers are a plurality of magnetic layers,
the magnetic sheet further comprises an adhesive layer disposed between two adjacent magnetic layers of the plurality of magnetic layers,
a material of the adhesive layer is different from a material of the metal oxide coating layers, and
opposing surfaces of adjacent fragments among the fragments have respective shapes that substantially match each other over substantially an entire area of each of the opposing surfaces.

2. The magnetic sheet of claim 1 , wherein the metal oxide coating layers are disposed on surfaces of the fragments.

3. The magnetic sheet of claim 1 , wherein each of the metal oxide coating layers is an atomic layer deposition layer.

4. The magnetic sheet of claim 1 , wherein the metal oxide coating layers comprise any one of Al 2 O 3 , TiO 2 , SiO 2 , Ta 2 O 5 , WO, Ga 2 O 3 , In 2 O 3 , and ZrO 2 .

5. The magnetic sheet of claim 1 , wherein the amorphous alloy or the nanocrystalline alloy is an iron (Fe) based alloy.

6. The magnetic sheet of claim 5 , wherein the iron (Fe) based alloy comprises iron (Fe), silicon (Si) and boron (B), a content of Fe in the iron (Fe) based alloy is between 70 to 90 atomic percent, and a sum of contents of Si and B in the iron (Fe) based alloy is between 10 to 30 atomic percent.

7. The magnetic sheet of claim 6 , wherein the iron (Fe) based alloy further comprises a total of 20 atomic percent or less of either one or both of chromium (Cr) and cobalt (Co).

8. The magnetic sheet of claim 1 , wherein the fragments have random shapes.

9. The magnetic sheet of claim 1 , wherein the metal ribbon comprises crack portions spaced apart from each other in a regular arrangement, and the fragments are disposed in the crack portions.

10. The magnetic sheet of claim 9 , wherein the crack portions are portions of the metal ribbon in which a surface of the metal ribbon is broken into the fragments, and are separated from each other by portions of the metal ribbon in which the surface of the metal ribbon is not broken into fragments.

11. The magnetic sheet of claim 1 , wherein the plurality of magnetic layers are stacked one on top of another.

12. The magnetic sheet of claim 1 , wherein the amorphous alloy or the nanocrystalline alloy is a cobalt (Co) based alloy.

13. The magnetic sheet of claim 1 , further comprising a protective layer disposed on an external surface of the plurality of magnetic layers,
wherein the protective layer comprises either one or both of an epoxy and a polyethylene terephthalate (PET) film.

14. The magnetic sheet of claim 13 , wherein the protective layer further comprises a conductive material constituting a heat dissipation filler.

15. The magnetic sheet of claim 1 , further comprising a base layer removably attached to an external surface of the plurality of magnetic layers,
wherein the base layer comprises either one or both of a double-sided tape and a polyethylene terephthalate (PET) film.

16. The magnetic sheet of claim 1 , wherein the fragments have irregular shapes, and a thickness of each of the fragments is equal to a thickness of every other one of the fragments.

17. An electronic device comprising:
a coil member; and
a magnetic sheet disposed adjacent to the coil member and comprising one or more magnetic layers each comprising a metal ribbon broken into fragments, and metal oxide coating layers disposed in spaces between the fragments,
wherein the metal ribbon comprises an amorphous alloy or a nanocrystalline alloy,
the one or more magnetic layers are a plurality of magnetic layers,
the magnetic sheet further comprises an adhesive layer disposed between two adjacent magnetic layers of the plurality of magnetic layers,
a material of the adhesive layer is different from a material of the metal oxide coating layers, and
opposing surfaces of adjacent fragments among the fragments have respective shapes that substantially match each other over substantially an entire area of each of the opposing surfaces.

18. The electronic device of claim 17 , wherein the metal oxide coating layers are coated on surfaces of the fragments.

19. The electronic device of claim 17 , wherein each of the metal oxide coating layers is an atomic layer deposition layer.

20. The electronic device of claim 17 , wherein the metal oxide coating layers comprise any one of Al 2 O 3 , TiO 2 , SiO 2 , Ta 2 O 5 , WO, Ga 2 O 3 , In 2 O 3 , and ZrO 2 .

21. The electronic device of claim 17 , wherein the fragments have irregular shapes, and a thickness of each of the fragments is equal to a thickness of every other one of the fragments.

Assignees

• Samsung Electro Mech

Inventors

• Cho Jung Young
• Cho Tai Yon
• Cho Sung Nam
• Choi Chang Hak
• Kyeong San

Classifications

• H01F27/361

  made of combinations of electrically conductive material and ferromagnetic material · CPC title

• H01F27/366

  made of ferromagnetic material · CPC title

• H01F10/08

  characterised by magnetic layers ({H01F10/32 takes precedence } ; applying thin magnetic films to substrates H01F41/14) · CPC title

• H01F1/15308 Primary

  based on Fe/Ni (H01F1/15325 takes precedence) · CPC title

• H01F1/017

  Compounds · CPC title