Power supply protective device, power supply device and switch failure diagnosing method

Patent metadata

Field	Value
Publication number	US-10690724-B2
Application number	US-201916418787-A
Country	US
Kind code	B2
Filing date	May 21, 2019
Priority date	Dec 24, 2014
Publication date	Jun 23, 2020
Grant date	Jun 23, 2020

Abstract

A power supply protective device, includes: a first switch provided between a first terminal to which at least one of a load and a charger is connected and a second terminal to which a power supply is connected; a switching circuit connected in parallel to the first switch and including a second switch and a voltage drop element connected in series to the second switch, the voltage drop element causing a voltage drop of a reference voltage by a current flow; a voltage detection unit which detects at least one voltage of a first voltage as a voltage of the first terminal, a second voltage as a voltage of the second terminal, and a third voltage as a voltage at a point between the second switch and the voltage drop element; and a control unit.

First claim

The invention claimed is:

1. A power supply protective device, comprising:
a first switch provided between a first terminal to which at least one of a load and a charger is connected and a second terminal to which a power supply is connected;
a switching circuit connected in parallel to the first switch and including a second switch and a voltage drop element connected in series to the second switch, the voltage drop element causing a voltage drop of a reference voltage by a current flow;
a voltage detection unit which detects at least one voltage of a first voltage as a voltage of the first terminal, a second voltage as a voltage of the second terminal, and a third voltage as a voltage at a point between the second switch and the voltage drop element; and
a control unit which gives, to the first switch and the second switch, an open instruction to bring the switch into an open state and a close instruction to bring the switch into a closed state to control switching, and obtains a voltage from the voltage detection unit,
wherein the control unit, when obtaining an open voltage in a case where the second switch is brought into the closed state and the first switch is brought into the open state during discharging of the power supply, and obtaining a close voltage in a case where the second switch is brought into the closed state and the first switch is brought into the closed state during discharging of the power supply, diagnoses the first switch as having a failure or not on a basis of the open voltage and the close voltage, and
wherein the voltage detection unit detects a voltage of the first terminal and does not detect a voltage of the second terminal, and the control unit diagnoses the first switch as having the failure or not on a basis of a comparison result obtained by comparing a difference voltage between the close voltage and the open voltage with a first threshold voltage corresponding to the reference voltage.

2. The power supply protective device according to claim 1 , wherein the voltage drop element comprises a diode with a current direction from a power supply side toward a load side or a charger side as a forward direction, and the reference voltage comprises a forward direction voltage of the diode.

3. The power supply protective device according to claim 1 , wherein the control unit diagnoses the first switch as having no failure when a first condition is satisfied that the difference voltage is not less than the first threshold voltage, and diagnoses the first switch as having an open failure or a closed failure when the first condition is not satisfied.

4. The power supply protective device according to claim 3 , wherein the control unit obtains a discrimination voltage in a case where the second switch is controlled to be in the open state and the first switch is controlled to be in the closed state during discharging of the power supply, and when the first condition is not satisfied and a second condition is satisfied that the discrimination voltage is not less than the open voltage, diagnoses the first switch as having a closed failure, and when the first condition and the second condition are not satisfied, diagnoses the first switch as having an open failure.

5. The power supply protective device according to claim 1 , wherein the voltage detection unit detects a first terminal voltage of the first terminal and a second terminal voltage of the second terminal, and
wherein the control unit obtains the first terminal voltage and the second terminal voltage in a case where the second switch is controlled to be in the closed state and the first switch is controlled to be in the open state during discharging of the power supply, obtains the open voltage by subtracting the first terminal voltage from the second terminal voltage, obtains the first terminal voltage and the second terminal voltage in a case where the second switch is controlled to be in the closed state and the first switch is controlled to be in the closed state during discharging of the power supply, obtains the close voltage by subtracting the first terminal voltage from the second terminal voltage, and diagnoses the first switch as having a failure or not on the basis of a comparison result obtained by comparing the close voltage and the open voltage, respectively, with a second threshold voltage corresponding to the reference voltage.

6. The power supply protective device according to claim 5 , wherein the control unit diagnoses the first switch as having a closed failure when the open voltage is less than the second threshold voltage, and diagnoses the first switch as having an open failure when the close voltage is not less than the second threshold voltage.

7. The power supply protective device according to claim 5 , wherein the control unit diagnoses the second switch as having an open failure when at least one of the open voltage and the close voltage is not less than a third threshold voltage corresponding to the second terminal voltage, the third threshold voltage being higher than the reference voltage.

8. The power supply protective device according to claim 7 , wherein the control unit obtains a cutoff voltage in a case where the second switch is controlled to be in the open state and the first switch is controlled to be in the open state during discharging of the power supply, and when the cutoff voltage is not less than the third threshold voltage, diagnoses the second switch as having no failure, and when the cutoff voltage is less than the third threshold voltage, diagnoses the second switch as having a closed failure, and
wherein the control unit obtains the cutoff voltage at timing when power supply to the load is configured to be cut off.

9. The power supply protective device according to claim 1 , further comprising a current detection unit which detects a discharge current from the power supply,
wherein the control unit obtains a discharge current value from the current detection unit and diagnoses at least the first switch as having a failure or not on condition that the discharge current value becomes less than a defined discharge current value.

10. The power supply protective device according to claim 1 , wherein the control unit executes instruction processing of giving the open instruction to the first switch and giving the close instruction to the second switch on condition that the first switch and the second switch have no open failure, and determines that the first switch has no closed failure when a voltage difference between the first voltage and the second voltage detected by the voltage detection unit during execution of the instruction processing is not less than a second threshold voltage.

11. The power supply protective device according to claim 10 , wherein the control unit executes another instruction processing of giving the close instruction to the first switch and giving the close instruction to the second switch on condition that the first switch is determined not to have a closed failure, and determines that the first switch has no open failure when a voltage difference between the first voltage and the second voltage detected by the voltage detection unit during execution of said another instruction processing is less than the second threshold voltage.

12. The power supply protective device according to claim 1 , wherein the control unit executes instruction processing of giving the close instruction to the first switch and giving the open instruction to the second switch on condition that the first switch and the second switch are determined to have no open failure, and determines that the second switch has no closed failure when the third voltage detec

Assignees

• Gs Yuasa Int Ltd

Inventors

• Imura Masayuki
• Kawauchi Tomohiro
• Mizuta Yoshihiko
• Nakamoto Takeshi

Classifications

• H02J7/663

  using battery or load disconnect circuits (H02J9/002 takes precedence) · CPC title

• H01M10/48

  Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte (constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569) · CPC title

• H01M50/574

  Devices or arrangements for the interruption of current · CPC title

• H01M10/425 Primary

  Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing (printed circuits H05K1/00) · CPC title

• G01R31/3277 Primary

  of low voltage devices, e.g. domestic or industrial devices, such as motor protections, relays, rotation switches · CPC title