Heating appliance

Patent metadata

Field	Value
Publication number	US-10690352-B2
Application number	US-201615013770-A
Country	US
Kind code	B2
Filing date	Feb 2, 2016
Priority date	Feb 2, 2015
Publication date	Jun 23, 2020
Grant date	Jun 23, 2020

Abstract

A heating appliance generally includes a housing having a compartment and a door for selectively accessing the compartment. The compartment is sized to receive a food product. The heating appliance also includes a heating element disposed within the compartment for cooking the food product, and a control unit for operating the heating element to cook the food product without preheating the compartment.

First claim

What is claimed is:

1. A heating appliance for cooking a food product comprising:
a housing having a compartment, a door for selectively accessing the compartment, and a support for the food product within the compartment, wherein the compartment is sized to receive the food product;
a heating element disposed within the compartment for cooking the food product, the heating element of a type to predominantly deliver radiation energy; and
a control unit for operating the heating element to cook the food product, the control unit including a microprocessor operatively connected to memory with programming for a plurality of cooking processes, the control unit configured to operate the heating element in the plurality of cooking processes including a first cooking process that controls the heating element at a maximum rated power of the heating element throughout a preheat mode and a second cooking process that controls a no preheat mode of a non-preheated appliance within which the heating element is powered at an outset of the second cooking process to the predominantly deliver radiation energy at a fraction of the maximum rated power of the heating element to the food product at a start of a first set cooking time, the fraction of die maximum rated power of the heating element being matched with the food product to be cooked and to start cooking the food product immediately by the predominantly deliver radiation energy.

2. The heating appliance of claim 1 , wherein the control unit is operable to permit a user to opt-out of the preheat mode into the no preheat mode.

3. The heating appliance of claim 2 , wherein the control unit is operable to permit the user to select a first no preheat mode or a second no preheat mode that is different than the first no preheat mode.

4. The heating appliance of claim 1 , wherein the control unit is operable to power the heating element at the maximum rated power in a second no preheat mode.

5. The heating appliance of claim 4 , wherein the control unit is operable to begin repeatedly turning the heating element ON and OFF upon receiving an indication that the compartment has reached a set temperature.

6. The heating appliance of claim 1 , wherein the control unit also comprises a convection heating cooking process that includes a preheating time period in which the heating element delivers the predominantly deliver radiation energy to the compartment for heating air within the compartment to a set temperature prior to a second set cooking time after which preheat period the heat is modulated on and off to maintain the set temperature during the second set cooking time.

7. The heating appliance of claim 1 , wherein the heating element is a quartz-type heating element.

8. The heating appliance of claim 1 , further comprising a plurality of the heating elements.

9. The heating appliance of claim 8 , wherein the control unit is operable to power all of the heating elements at the same fraction of the maximum rated power.

10. The heating appliance of claim 9 , wherein the fraction of the maximum rated power is less than 75% of the maximum rated power.

11. The heating appliance of claim 8 , wherein the control unit is operable to simultaneously power each of the heating elements at a different fraction of the maximum rated power of each of the plurality of heating elements, respectively.

12. The heating appliance of claim 1 , wherein the control unit is operable to vary the fraction of the maximum rated power from a first fraction of the maximum rated power to a second fraction of the maximum rated power that is different than the first fraction of the maximum rated power when the appliance is being used to cook the food product.

13. A heating appliance comprising:
a housing having a compartment, a door for selectively accessing the compartment, and a support for the food product within the compartment, wherein the compartment is sized to receive the food product;
a radiant heating element to predominantly deliver radiation energy disposed within the compartment;
a user-interface for receiving a cook time input and a cook temperature input from a user; and
a control unit operable to select an amount of electrical current supplied to the heating element, the control unit including a microprocessor operatively connected to memory with programming for a plurality of cooking processes, the control unit configured to operate the heating element in the plurality of cooking processes including a first cooking process that controls the heating element at a maximum rated power of the heating element throughout a preheat mode and a second cooking process that controls a no preheat mode of a non-preheated appliance within which the heating element is powered at an outset of the second cooking process to the predominantly deliver radiation energy at a fraction of the maximum rated power of the heating element to the food product at a selected amount of power at a start of a set cooking time, the fraction of the maximum rated power of the heating element being matched with the food product to be cooked and to start cooking the food product immediately by the predominantly deliver radiation energy.

14. The heating appliance of claim 13 , wherein the user-interface is operable for selecting from a plurality of different no-preheat modes.

15. The heating appliance of claim 13 , wherein the control unit is operable to power the heating element at the fraction of the maximum rated power in response to the cook temperature input.

16. The heating appliance of claim 15 , wherein the control unit is operable to select the fraction of the maximum rated power from a plurality of different fractions of the maximum rated power depending upon the cook temperature input.

17. The heating appliance of claim 15 , wherein the control unit is operable to power the heating element at a different fraction of the maximum rated power for each of a plurality of different cook temperature inputs.

18. The heating appliance of claim 15 , wherein the control unit is operable to vary the fraction of the maximum rated power from a first fraction of the maximum rated power to a second fraction of the maximum rated power.

Assignees

• Spectrum Brands Inc

Inventors

• Smith Jacob Daniel
• Mcnerney Gerald Joseph
• Mcclung Iii William James
• Klock Casey Aaron

Classifications

• F24C7/046

  Ranges · CPC title

• H05B1/0258

  For cooking · CPC title

• F24C15/325

  electrically-heated · CPC title

• F24C7/087 Primary

  of electric circuits regulating heat · CPC title

• A47J37/0635

  with reflectors · CPC title