Composite spark and liquid pilot igniter for dual fuel engine

Patent metadata

Field	Value
Publication number	US-10690107-B1
Application number	US-201916278310-A
Country	US
Kind code	B1
Filing date	Feb 18, 2019
Priority date	Feb 18, 2019
Publication date	Jun 23, 2020
Grant date	Jun 23, 2020

Abstract

An igniter for a dual fuel engine includes a plurality of spray orifices formed in a nozzle and defining a plurality of spray axes. A plurality of spark electrodes are resident on the nozzle and form spark gaps offset from the spray axes, in a spark gap pattern that is at variance in at least one of a circumferential aspect or an axial aspect with the spray plume pattern.

First claim

What is claimed is:

1. An igniter for a dual fuel engine comprising:
an igniter body defining a longitudinal axis extending between a first igniter body end and a second igniter body end including a nozzle, and the igniter body further having formed therein a fuel inlet, and a nozzle supply passage extending between the fuel inlet and the nozzle;
the nozzle having a plurality of spray orifices formed therein, and an outlet check movable between an open position at which the plurality of spray orifices are in fluid communication with the nozzle supply passage, and a closed position;
the plurality of spray orifices defining a plurality of spray axes advancing radially outward and axially outward from the nozzle; and
a plurality of spark electrodes mounted to the second igniter body end and forming a plurality of spark gaps that are offset from the plurality of spray axes.

2. The igniter of claim 1 wherein the plurality of spark gaps are circumferentially offset from the plurality of spray axes.

3. The igniter of claim 2 wherein:
the plurality of spray orifices are located radially inward of the plurality of spark electrodes; and
the plurality of spark gap locations are axially offset from the plurality of spray axes at radial locations of the plurality of spark gaps.

4. The igniter of claim 3 wherein the plurality of spray orifices are from 6-8 in number and define a spray angle from about 120° to about 150°.

5. The igniter of claim 4 wherein the spray angle is from about 120° to about 130°.

6. The igniter of claim 4 wherein the 1-X-1-X pattern is 1-2-1-2.

7. The igniter of claim 2 wherein the plurality of spark gaps are in an alternating arrangement with the plurality of spray axes about the longitudinal axis in a 1-X-1-X pattern, respectively, where X is 1 or greater.

8. The igniter of claim 1 wherein the plurality of spark electrodes are electrically connected in parallel.

9. An ignition system for a dual fuel engine comprising:
an engine head structured to couple with a cylinder block in a dual fuel engine having a combustion cylinder formed therein;
a fuel supply conduit formed in the engine head;
an igniter mounted in the engine head and including a nozzle, an outlet check positioned at least partially within the nozzle, and a plurality of spark electrodes;
the igniter having formed therein a fuel inlet in fluid communication with the fuel supply conduit, a nozzle supply passage extending between the fuel inlet and the nozzle, and a plurality of spray orifices formed in the nozzle; and
the plurality of spray orifices defining a plurality of spray axes advancing radially outward and axially outward from the nozzle and arranged in a spray plume pattern, and the plurality of spark electrodes forming a plurality of spark gaps arranged in a spark gap pattern that is at variance in at least one of a circumferential aspect or an axial aspect with the spray plume pattern.

10. The ignition system of claim 9 wherein the plurality of spray orifices are located radially inward of the plurality of spark gaps.

11. The ignition system of claim 10 wherein the plurality of spark gaps are circumferentially offset from the plurality of spray axes, and axially offset from the plurality of spray axes at radial locations of the plurality of spark gaps.

12. The ignition system of claim 11 wherein the plurality of spark gaps are in an alternating arrangement with the plurality of spray axes about the longitudinal axis in a 1-X-1-X pattern, respectively, where X is 1 or greater.

13. The ignition system of claim 12 wherein the plurality of spark gaps are uniformly spaced circumferentially around the longitudinal axis.

14. The ignition system of claim 13 wherein:
the plurality of spark electrodes are electrically connected in parallel and a total number of the plurality of spark gaps is 4; and
the plurality of spray orifices are located at a uniform radial distance from the longitudinal axis and a total number of the spray orifices is from 6-8.

15. A nozzle for an igniter in a dual fuel engine comprising:
a nozzle body defining a longitudinal axis and having a nozzle cavity formed therein, and a nozzle tip including a plurality of spray orifices connecting to the nozzle cavity;
a plurality of spark electrodes resident on the nozzle body;
the plurality of spray orifices defining a plurality of spray axes advancing radially outward and axially outward from the nozzle body and arranged in a spray plume pattern; and
the plurality of spark electrodes forming a plurality of spark gaps arranged in a spark gap pattern that is at variance in at least one of a circumferential aspect or an axial aspect with the spray plume pattern.

16. The nozzle of claim 15 wherein the plurality of spark gaps are circumferentially offset from the plurality of spray axes, and axially offset from the plurality of spray axes at radial locations of the plurality of spark gaps.

17. The nozzle of claim 16 wherein the plurality of spray orifices are located radially inward of the plurality of spark gaps.

18. The nozzle of claim 17 wherein the plurality of spark gaps are in an alternating arrangement with the plurality of spray axes about the longitudinal axis in a 1-X-1-X pattern, respectively, where X is 1 or greater.

19. The nozzle of claim 18 wherein the 1-X-1-X pattern is 1-2-1-2.

20. The nozzle of claim 15 wherein a total number of the plurality of spark gaps is 4, and a total number of the spray orifices is greater than 4.

Assignees

• Caterpillar Inc

Inventors

• Anders Jonathan W
• John Bobby

Classifications

• F02P15/02

  Arrangements having two or more sparking plugs · CPC title

• F02P15/006

  Ignition installations combined with other systems, e.g. fuel injection (to advance or to retard the ignition spark F02P5/045) · CPC title

• F02M61/1806

  characterised by the arrangement of discharge orifices, e.g. orientation or size · CPC title

• F02M57/06 Primary

  the devices being sparking plugs · CPC title

• F02P5/145

  using electrical means · CPC title