Intake apparatus

Patent metadata

Field	Value
Publication number	US-10690094-B2
Application number	US-201816035966-A
Country	US
Kind code	B2
Filing date	Jul 16, 2018
Priority date	Aug 31, 2017
Publication date	Jun 23, 2020
Grant date	Jun 23, 2020

Abstract

An intake apparatus includes an intake manifold, an EGR gas distributor, and an EGR cooler. The intake manifold includes a surge tank and branch pipes. The EGR gas distributor includes a gas inlet, a gas chamber, and gas distribution pipes connected to the branch pipes. The branch pipes are each formed with a connecting hole for the gas distribution pipes. The EGR cooler is provided adjacent to the gas chamber to warm the inside wall of the gas chamber and includes a hot water passage and a gas passage. The gas chamber and the hot water passage are arranged to traverse the branch pipes. The gas distribution pipes are connected to the corresponding connecting holes. The EGR gas distributor and the EGR cooler in an integrated form are attached to the intake manifold.

First claim

What is claimed is:

1. An intake apparatus comprising:
an intake manifold including a surge tank and a plurality of branch pipes each branching off from the surge tank;
a gas distributor provided separately from the intake manifold and configured to distribute auxiliary gas to each of the plurality of branch pipes,
the gas distributor including a gas inlet configured to introduce the auxiliary gas, a gas chamber configured to collect the auxiliary gas introduced through the gas inlet, and a plurality of gas distribution pipes each branching off from the gas chamber and each configured to connect to one of the branch pipes;
a plurality of connecting holes each provided in one of the branch pipes and each configured to connect to a corresponding one of the gas distribution pipes; and
a hot water passage provided separately from the intake manifold and placed adjacently to the gas chamber to warm an inside wall of the gas chamber at a location of the gas chamber that is downstream from an EGR valve, the hot water passage being configured to flow hot water,
wherein the gas chamber and the hot water passage are arranged to traverse the plurality of branch pipes,
the gas distribution pipes are each connected to one of the connecting holes, and
at least one of the gas distributor and the hot water passage is attached to the intake manifold.

2. The intake apparatus according to claim 1 , wherein
each of the branch pipes of the intake manifold includes an intake outlet to be connected to an intake port of an engine, and each of the connecting holes of the branch pipes is open near and toward the intake outlet, and
when the intake manifold is attached to the engine mounted in a proper position, a part of each of the branch pipes, in which the connecting hole and the intake outlet are provided, is placed to be directed downward relative to a horizontal direction.

3. The intake apparatus according to claim 2 , wherein
the gas chamber of the gas distributor includes a bottom wall extending in a direction traversing the plurality of branch pipes, and
when the intake manifold is attached to the engine mounted in the proper position and the gas distributor is attached to the intake manifold, the bottom wall of the gas chamber is placed to be directed downward relative to the horizontal direction.

4. The intake apparatus according to claim 1 , wherein the hot water passage is formed integrally with the gas distributor.

5. The intake apparatus according to claim 1 , wherein the hot water is engine cooling water that has been heated as a result of cooling the engine, the hot water passage is provided in an auxiliary gas cooler configured to flow the engine cooling water to cool the auxiliary gas such that the auxiliary gas is cooled at a location upstream from the gas inlet, and the auxiliary gas cooler is formed integrally with the gas distributor.

Assignees

• Aisan Ind

Inventors

• Ito Naruto
• Yoshioka Mamoru
• Yasue Akinari
• Suzuki Hironori
• So Kaisho

Classifications

• F02M35/10222 Primary

  Exhaust gas recirculation [EGR]; Positive crankcase ventilation [PCV]; Additional air admission, lubricant or fuel vapour admission · CPC title

• F02M35/10144

  Connections of intake ducts to each other or to another device · CPC title

• F02M26/28

  with liquid-cooled heat exchangers · CPC title

• F02M26/18 Primary

  Thermal insulation or heat protection · CPC title

• F02M26/06

  Low pressure loops, i.e. wherein recirculated exhaust gas is taken out from the exhaust downstream of the turbocharger turbine and reintroduced into the intake system upstream of the compressor · CPC title