Internal combustion engine with an electronically controlled tumble control valve

Patent metadata

Field	Value
Publication number	US-10690084-B2
Application number	US-201414916658-A
Country	US
Kind code	B2
Filing date	Sep 3, 2014
Priority date	Sep 6, 2013
Publication date	Jun 23, 2020
Grant date	Jun 23, 2020

Abstract

An internal combustion engine includes an ignition plug and an electronic control unit. The electronic control unit is configured to: (i) execute a lean-burn operation in a first operation region, (ii) execute an operation in a second operation region at an air-fuel ratio lower than an air-fuel ratio during the lean-burn operation, and (iii) control a gas flow in a cylinder so that a ratio of a change in a gas flow speed around the ignition plug during ignition to a change in an engine rotation speed in a first engine rotation speed region within the first operation region is smaller than the ratio in a second engine rotation speed region within the second operation region.

First claim

What is claimed is:

1. An internal combustion engine comprising:
at least one cylinder;
an ignition plug configured to ignite an air-fuel mixture;
an engine rotation speed sensor configured to detect an engine rotation speed;
an air-fuel ratio sensor configured to detect an air-fuel ratio in the at least one cylinder;
an temperature sensor configured to detect an in-cylinder temperature;
an EGR valve configured to control an amount of EGR gas being introduced into the at least one cylinder;
a tumble control valve configured to control a gas flow speed around the ignition plug; and
an electronic control unit programmed to:
execute a homogenous lean-burn operation of the internal combustion engine in a first operation region including a first engine rotation speed range, wherein in the first operation region, the air-fuel ratio is higher than a stoichiometric air-fuel ratio;
execute a continuous operation of the internal combustion engine in a second operation region including a second engine rotation speed range at an air-fuel ratio lower than a target air-fuel ratio during the homogenous lean-burn operation; and
control an opening degree of the tumble control valve such that a ratio of a change in the gas flow speed around the ignition plug during ignition to a change in the engine rotation speed in the first engine rotation speed range within the first operation region is made smaller than a ratio of a change in the gas flow speed around the ignition plug during ignition to a change in the engine rotation speed in the second engine rotation speed range within the second operation region in accordance with at least one of the air-fuel ratio in the at least one cylinder, an ignition energy supplied to the ignition plug, an EGR rate, and the in-cylinder temperature.

2. The internal combustion engine according to claim 1 , wherein the electronic control unit is programmed to control the opening degree of the tumble control valve to reduce the ratio of the change in the gas flow speed around the ignition plug during ignition to the change in the engine rotation speed in the first engine rotation speed range when the air-fuel ratio in the at least one cylinder is high as compared to when the air-fuel ratio in the at least one cylinder is low.

3. The internal combustion engine according to claim 1 , wherein the electronic control unit is programmed to control the opening degree of the tumble control valve to reduce the ratio of the change in the gas flow speed around the ignition plug during ignition to the change in the engine rotation speed in the first engine rotation speed range when the ignition energy supplied to the ignition plug is low as compared to when the ignition energy supplied to the ignition plug is high.

4. The internal combustion engine according to claim 1 , wherein the electronic control unit is programmed to control the opening degree of the tumble control valve to reduce the ratio of the change in the gas flow speed around the ignition plug during ignition to the change in the engine rotation speed in the first engine rotation speed range when the EGR rate is high as compared to when the EGR rate is low.

5. The internal combustion engine according to claim 1 , wherein the electronic control unit is programmed to control the opening degree of the tumble control valve to reduce the ratio of the change in the gas flow speed around the ignition plug during ignition to the change in the engine rotation speed in the first engine rotation speed range when the in-cylinder temperature is low as compared to when the in-cylinder temperature is high.

6. The internal combustion engine according to claim 2 , wherein the electronic control unit is programmed to control the opening degree of the tumble control valve to reduce the gas flow speed around the ignition plug during ignition as the air-fuel ratio in the at least one cylinder increases.

7. The internal combustion engine according to claim 3 , wherein the electronic control unit is programmed to control the opening degree of the tumble control valve to reduce the gas flow speed around the ignition plug during ignition as the ignition energy supplied to the ignition plug decreases.

8. The internal combustion engine according to claim 4 , wherein the electronic control unit is programmed to control the opening degree of the tumble control valve to reduce the gas flow speed around the ignition plug during ignition as the EGR rate increases.

9. The internal combustion engine according to claim 5 , wherein the electronic control unit is programmed to control the opening degree of the tumble control valve to reduce the gas flow speed around the ignition plug during ignition as the in-cylinder temperature decreases.

10. A control method for an internal combustion engine including at least one cylinder, an ignition plug configured to ignite an air-fuel mixture, an engine rotation speed sensor configured to detect an engine rotation speed, an air-fuel ratio sensor configured to detect an air-fuel ratio in the at least one cylinder, a temperature sensor configured to detect an in-cylinder temperature, an EGR valve configured to control an amount of EGR gas being introduced into the at least one cylinder, a tumble control valve configured to control a gas flow speed around the ignition plug, and an electronic control unit, the control method comprising:
executing, by the electronic control unit, a homogenous lean-burn operation of the internal combustion engine in a first operation region including a first engine rotation speed range, wherein in the first operation region, the air-fuel ratio is higher than a stoichiometric air-fuel ratio;
executing, by the electronic control unit, a continuous operation of the internal combustion engine in a second operation region including a second engine rotation speed range at an air-fuel ratio lower than a target air-fuel ratio during the homogenous lean-burn operation; and
controlling, by the electronic control unit, an opening degree of the tumble control valve such that a ratio of a change in the gas flow speed around the ignition plug during ignition to a change in the engine rotation speed in the first engine rotation speed range within the first operation region is made smaller than a ratio of a change in the gas flow speed around the ignition plug during ignition to a change in the engine rotation speed in the second engine rotation speed range within the second operation region, wherein the controlling of the opening degree of the tumble control valve is based on at least one of the air-fuel ratio in the at least one cylinder, an ignition energy supplied to the ignition plug, an EGR rate, and the in-cylinder temperature.

11. An internal combustion engine comprising:
at least one cylinder;
an ignition plug configured to ignite an air-fuel mixture;
an engine rotation speed sensor configured to detect an engine rotation speed;
an air-fuel ratio sensor configured to detect an air-fuel ratio in the at least one cylinder;
an temperature sensor configured to detect an in-cylinder temperature;
an EGR valve configured to control an amount of EGR gas being introduced into the at least one cylinder;
a tumble control valve configured to control a gas flow speed around the ignition plug; and
an electronic control unit programmed to:
execute a homogenous lean-burn operation of the internal combustion engine in a first operation region including a first engine rotation speed range, wherein in the first operation region, the air-fuel ratio is higher than a stoichiometric air-fuel ratio;
execute a continuous operation of the internal combustion engine in a second operation region including a second engine

Assignees

• Toyota Motor Co Ltd

Inventors

• Mori Sachio
• Kimura Koshiro
• Tsuda Satoshi

Classifications

• F02D43/00 Primary

  Conjoint electrical control of two or more functions, e.g. ignition, fuel-air mixture, recirculation, supercharging or exhaust-gas treatment · CPC title

• F02B31/085

  having two inlet valves · CPC title

• F02D41/0072 Primary

  Estimating, calculating or determining the EGR rate, amount or flow (sensors in EGR systems F02M26/45) · CPC title

• Y02T10/10

  Internal combustion engine [ICE] based vehicles · CPC title

• Y02T10/40

  Engine management systems · CPC title