Capacitive deionisation

Patent metadata

Field	Value
Publication number	US-10689272-B2
Application number	US-201716082666-A
Country	US
Kind code	B2
Filing date	Mar 2, 2017
Priority date	Mar 7, 2016
Publication date	Jun 23, 2020
Grant date	Jun 23, 2020

Abstract

An electrode unit comprising: (a) an electrically non-conductive circumferential housing; (b) a current collector; (c) an electrode; (d) optionally a charge barrier; and (e) an electrically conductive connector in electrical contact with the current collector (b); wherein (b), (c) and (d) (when present) are located within the circumference of the circumferential housing (a); the main plane of the part of (e) which is located within the housing (a) is substantially parallel to the main plane of (b), (e) extends beyond the housing (a); and the area of the part of (e) which is located within the housing (a) is less than 30% of the area of (b). Also claimed are stacks, composites devices and their uses.

First claim

The invention claimed is:

1. An electrode unit comprising:
(a) an electrically non-conductive circumferential housing;
(b) a current collector;
(c) an electrode;
(d) optionally a charge barrier; and
(e) an electrically conductive connector in electrical contact with the current collector;

wherein:
(i) the current collector, the electrode, the charge barrier, when the charge barrier is present, and a part of the electrically conductive connector are located within the circumference of the circumferential housing;
(ii) the part of the connector which is located within the housing and the current collector each have a main plane and the main plane of the connector is oriented substantially parallel to the main plane of the current collector;
(iii) the connector extends beyond the housing; and
(iv) the major cross-sectional area of the part of the connector which is inside the housing is less than 30% of the major cross-sectional area of the current collector.

2. The electrode unit according to claim 1 wherein the connector is adhered to the current collector by means of an electrically conductive adhesive.

3. The electrode unit according to claim 2 wherein the electrically conductive adhesive has an electrical volume resistivity of less than 0.1 ohm·cm.

4. The electrode unit according to claim 2 wherein the electrically conductive adhesive comprises graphite, silver, gold, platinum, palladium, nickel, tin, indium, copper, aluminum, carbon nanotubes, carbon black, graphene, polyaniline, poly(3,4-ehtylenedioxythiophene) or a combination comprising two or more thereof.

5. The electrode unit according to claim 2 wherein the electrically conductive adhesive comprises particles having a flake shape, a spherical shape, a needle shape, a dendrite shape or comprises a combination two or more of such particles.

6. The electrode unit according to claim 2 wherein the connector is at least partly covered at a side opposite to the electrically conductive adhesive by a protective coating and/or a protective film.

7. The electrode unit according to claim 1 wherein the current collector is or comprises carbon.

8. The electrode unit according to claim 1 wherein the electrode is or comprises elemental carbon.

9. The electrode unit according to claim 1 wherein the connector comprises carbon, silver, gold, aluminum, platinum or copper.

10. The electrode unit according to claim 1 wherein the volume resistivity of the electrically conductive connector is at most 10% of the volume resistivity of the current collector.

11. The electrode unit according to claim 1 wherein the thickness of the part of the connector which is inside the housing is less than its width.

12. The electrode unit according to claim 1 wherein the connector has a thickness of between 5 and 600 μm or the connector has a width of between 1 and 30 mm or the connector has a thickness of between 5 and 600 μm and a width of between 1 and 30 mm.

13. The electrode unit according to claim 1 wherein the width/thickness ratio of the part of the connector which is inside the housing is larger than 2 and smaller than 5000.

14. An electrode-spacer composite comprising an electrode unit according to claim 1 and a spacer, wherein the spacer abuts the electrically non-conductive circumferential housing and the spacer comprises a gasket which defines the side walls and end walls of a flow compartment.

15. A stack comprising two or more electrode units according to claim 1 .

16. The stack according to claim 15 wherein the electrode units are arranged to be alternately anodic electrode units and alternately cathodic electrode units throughout the stack and wherein the electrode units in the stack are arranged such that the electrically conductive connectors in adjacent electrode units are oriented near opposite edges of the corresponding current collectors.

17. A stack for an electrodialysis or reverse electrodialysis device comprising at least two electrode units as defined in claim 1 and, located between the two electrode units, a membrane stack comprising alternate cation exchange membranes and anion exchange membranes running parallel to the electrode units and flow compartments between said membranes through which fluid may flow.

18. The stack according to claim 17 which is constructed such that fluid will flow through each flow compartment in a different direction to fluid flowing through the adjacent flow compartments.

19. An electrodialysis device or reverse electrodialysis device comprising a stack according to claim 17 comprising gaskets provided by a polymeric gasket or an adhesive.

20. A process for purifying a fluid comprising passing the fluid through a device according to claim 19 .

21. A process for generating electricity comprising passing a concentrated ionic solution and a dilute ionic solution through alternate compartments of a reverse electrodialysis device according to claim 19 .

22. A device comprising a stack according to claim 17 and an outer casing having fluid inlet(s) and fluid outlet(s), wherein the stack is located within the outer casing.

23. The device according to claim 22 wherein the connectors of the electrode units extend beyond the outer casing.

24. The device according to claim 22 wherein the outer casing acts as component of each electrode unit present in the device.

25. A process for generating electricity comprising passing a concentrated ionic solution and a dilute ionic solution through alternate compartments of a reverse electrodialysis stack according to claim 17 .

26. A capacitive deionisation device comprising two or more electrode units according to claim 1 .

27. The device according to claim 26 wherein the electrode units are arranged to be alternately anodic electrode units and alternately cathodic electrode units throughout the stack.

28. The device according to claim 26 which further comprises a spacer between each electrode unit and the next electrode unit comprising a gasket which defines the side walls and end walls of a flow compartment, wherein the electrically non-conductive circumferential housing of each electrode unit comprises a fluid inlet and a fluid outlet and the fluid inlets, fluid outlets and flow compartments together define a flow channel through the device through which fluid requiring desalination may pass.

29. A process for purifying a fluid comprising passing the fluid through a device according to claim 26 .

30. A stack comprising two or more electrode-spacer composites according to claim 2 .

Assignees

• Fujifilm Mfg Europe Bv

Inventors

• Ikeda Morihito

Classifications

• C02F1/4695

  electrodeionisation · CPC title

• C02F2201/004

  Seals, connections · CPC title

• C02F1/46109

  Electrodes · CPC title

• C02F2103/08

  Seawater, e.g. for desalination · CPC title

• C02F1/4691 Primary

  Capacitive deionisation · CPC title