Cure confirmation system and method for three dimensional object printer

Patent metadata

Field	Value
Publication number	US-10688773-B2
Application number	US-201715472867-A
Country	US
Kind code	B2
Filing date	Mar 29, 2017
Priority date	Mar 29, 2017
Publication date	Jun 23, 2020
Grant date	Jun 23, 2020

Abstract

A print system and a method for confirming complete curing of a marking material are disclosed. For example, the print system includes a plurality of printheads arranged in a two-dimensional array, a curing light source, a curing confirmation system, a movable member to hold an object and a controller to control movement of the movable member to move the object past the array of printheads, to operate the plurality of printheads to eject the marking material onto the object as the object passes the two-dimensional array of printheads, to operate the curing light source to cure the marking material and to operate the curing confirmation system to confirm that the curing of the marking material is complete.

First claim

What is claimed is:

1. A method for confirming complete curing of a marking material, comprising:
scanning an object to determine a profile of the object via an optical scanner, wherein the object has a curved surface;
determining a sequence of operation of a two-dimensional array of a plurality of printheads and an amount of marking material to eject from each printhead from the plurality of printheads based on the profile of the object that is scanned;
moving the object vertically parallel to a plane of the two-dimensional array of the plurality of printheads to eject the marking material by the plurality of printheads onto the object, wherein the marking material emits volatile organic compounds (VOC) during a curing process;
moving the object vertically parallel to the plane in front of a curing light source;
curing the marking material via the curing light source;
moving the object vertically parallel to the plane in front of a curing confirmation system;
mechanically moving flexible seals out of the curing confirmation system towards the object, wherein the flexible seals contact a surface of the object; and
determining whether the curing of the marking material is complete based on an amount of the VOC emitted by the marking material.

2. The method of claim 1 , wherein the marking material comprises an ultra violet curing ink.

3. The method of claim 1 , wherein the curing light source comprises an ultra violet (UV) light source.

4. The method of claim 3 , wherein the UV light source comprises a two-dimensional array of UV light emitting diodes (LEDs).

5. The method of claim 1 , wherein the determining whether the curing of the marking material is complete comprises:
moving air across the marking material; and
analyzing the air after the air is moved past the marking material to determine the amount of volatile organic compounds (VOC) present in the air; and
comparing the amount of VOC present in the air to a pre-defined threshold.

6. The method of claim 5 , further comprising:
determining that the curing is complete when the amount of VOC present in the air is below the pre-defined threshold.

7. The method of claim 5 , further comprising:
determining that the curing is incomplete when the amount of VOC present in the air is above the pre-defined threshold;
moving the object vertically parallel to the plane back in front of the curing light source; and
repeating the curing, the moving the object vertically parallel to the plane in front of the curing confirmation system and the determining whether the curing of the marking material is complete.

8. The method of claim 5 , wherein the pre-defined threshold comprises 500 micrograms per cubic meter (μg/m 3 ).

9. The method of claim 5 , wherein the analyzing, comprises:
applying light from a ultra violet (UV) lamp to ionize the air and any VOC in the air to cause the air to flow towards a charged plate of a photo ionization detector sensor;
measuring an amount of current that is produced by the air that is ionized on the charged plate of the photo ionization detector sensor; and
correlating the amount of current to the amount of VOC present in the air.

Assignees

• Xerox Corp

Inventors

• Condello Anthony S
• Lestrange Jack T
• Knausdorf Peter J
• Kanungo Mandakini
• Yang Xin

Classifications

• B41J11/00214 Primary

  using UV radiation · CPC title

• B41M7/0081

  using electromagnetic radiation or waves, e.g. ultraviolet radiation, electron beams · CPC title

• B33Y50/02 Primary

  for controlling or regulating additive manufacturing processes · CPC title

• B05C11/042

  allowing local positioning, loading or deforming along the blades · CPC title

• B05C9/14

  the auxiliary operation involving heating {or cooling} · CPC title