Simultaneous cement enhancement and carbon dioxide utilization by mounting a carbon dioxide capture system onboard a concrete mixer vehicle

Patent metadata

Field	Value
Publication number	US-10688686-B2
Application number	US-201715828839-A
Country	US
Kind code	B2
Filing date	Dec 1, 2017
Priority date	Dec 1, 2017
Publication date	Jun 23, 2020
Grant date	Jun 23, 2020

Abstract

A vehicle CO 2 capture and utilization system includes a concrete mixer vehicle and a vehicle exhaust capture system. The concrete mixer vehicle comprises a vehicle exhaust and a mixer tank. The vehicle exhaust capture system is located onboard the concrete mixer vehicle. Additionally, the vehicle exhaust capture system includes one or more fluid pathways that fluidly couple the vehicle exhaust and the mixer tank.

First claim

What is claimed is:

1. A vehicle CO 2 capture and utilization system comprising a concrete mixer vehicle and a vehicle exhaust capture system; wherein:
the concrete mixer vehicle comprises a vehicle exhaust and a mixer tank;
the vehicle exhaust capture system is located onboard the concrete mixer vehicle;
the vehicle exhaust capture system comprises one or more fluid pathways that fluidly couple the vehicle exhaust and the mixer tank; and
an auxiliary exhaust capture system that comprises one or more fluid pathways fluidly coupled to a pump exhaust of a concrete pump.

2. The vehicle CO 2 capture and utilization system of claim 1 , wherein the mixer tank houses an uncured cementitious material mixture and when the concrete mixer vehicle generates CO 2 emission, at least a portion of CO 2 emission generated by the concrete mixer vehicle and output by the vehicle exhaust is introduced into the mixer tank and mixes with the uncured cementitious material mixture thereby carbonizing the uncured cementitious material mixture and forming CaCO 3 in the mixer tank.

3. The vehicle CO 2 capture and utilization system of claim 1 , wherein:
the vehicle exhaust capture system further comprises a CO 2 capture unit that is fluidly coupled to the vehicle exhaust and the mixer tank using the one or more fluid pathways; and
the CO 2 capture unit is located onboard the concrete mixer vehicle and is structurally configured to capture CO 2 .

4. The vehicle CO 2 capture and utilization system of claim 3 , wherein the CO 2 capture unit comprises a housing and one or more carbon capturing structures located within the housing.

5. The vehicle CO 2 capture and utilization system of claim 4 , wherein the one or more carbon capturing structures comprise amines, carbonate, ammonia, hydroxide, activated carbons, zeolites, metal organic frameworks, mesoporous structures, carbon capture filters, fibers, microporous structures, or a combination thereof.

6. The vehicle CO 2 capture and utilization system of claim 5 , wherein the one or more carbon capturing structures are configured to capture CO 2 via adsorption, absorption, or a combination thereof.

7. The vehicle CO 2 capture and utilization system of claim 3 , wherein:
the one or more fluid pathways comprise a first fluid pathway extending from the vehicle exhaust to the CO 2 capture unit and a second fluid pathway extending from the CO 2 capture unit to the mixer tank;
a flow generation unit is fluidly coupled to the second fluid pathway; and
the flow generation unit is structurally configured to generate fluid flow from the CO 2 capture unit to the mixer tank.

8. The vehicle CO 2 capture and utilization system of claim 7 , wherein the flow generation unit comprises a mass flow controller.

9. The vehicle CO 2 capture and utilization system of claim 1 , wherein the vehicle exhaust capture system comprises a CO 2 storage tank fluidly coupled to the vehicle exhaust and located onboard the concrete mixer vehicle.

10. The vehicle CO 2 capture and utilization system of claim 9 , wherein:
the vehicle exhaust capture system further comprises a CO 2 capture unit that is fluidly coupled to the vehicle exhaust, the mixer tank, and the CO 2 storage tank using the one or more fluid pathways; and
the CO 2 capture unit is located on the concrete mixer vehicle and is structurally configured capture CO 2 .

11. The vehicle CO 2 capture and utilization system of claim 10 , wherein:
a fluid pathway extends between and fluidly couples the CO 2 capture unit and the CO 2 storage tank; and
a flow generation unit is fluidly coupled to the fluid pathway that extends between and fluidly couples the CO 2 capture unit and the CO 2 storage tank and is structurally configured to generate fluid flow from the CO 2 capture unit to the CO 2 storage tank.

12. The vehicle CO 2 capture and utilization system of claim 10 , wherein:
a fluid pathway extends between and fluidly couples the CO 2 storage tank and the mixer tank; and
a flow generation unit is fluidly coupled to the fluid pathway that extends between and fluidly couples the CO 2 storage tank and the mixer tank and is structurally configured to generate fluid flow from the CO 2 storage tank to the mixer tank.

13. The vehicle CO 2 capture and utilization system of claim 1 , wherein the one or more fluid pathways of the auxiliary exhaust capture system fluidly couple the pump exhaust to the mixer tank.

14. The vehicle CO 2 capture and utilization system of claim 1 , wherein the one or more fluid pathways of the auxiliary exhaust capture system fluidly couple the pump exhaust to a CO 2 storage tank, a mixing tank, or both.

15. A vehicle CO 2 capture and utilization system comprising a concrete mixer vehicle and a vehicle exhaust capture system; wherein:
the concrete mixer vehicle comprises a combustion engine, a vehicle exhaust, and a mixer tank;
the vehicle exhaust capture system comprises one or more fluid pathways that fluidly couple the vehicle exhaust and the mixer tank;
the vehicle exhaust capture system comprises a CO 2 capture unit that is located onboard the concrete mixer vehicle and is fluidly coupled to the vehicle exhaust and the mixer tank using the one or more fluid pathways;
the vehicle exhaust capture system comprises a CO 2 storage tank that is fluidly coupled to the vehicle exhaust using the one or more fluid pathways and is located onboard the concrete mixer vehicle;
the one or more fluid pathways comprise a first fluid pathway extending from the vehicle exhaust to the CO 2 capture unit, a second fluid pathway extending from the CO 2 capture unit to the mixer tank, a third fluid pathway extending from the CO 2 capture unit to the CO 2 storage tank and a fourth fluid pathway extending from the CO 2 storage tank to the mixer tank;
a first flow generation unit is fluidly coupled to the second fluid pathway to selectively generate fluid flow from the CO 2 capture unit to the mixer tank;
a second flow generation unit is fluidly coupled to the third fluid pathway to selectively generate fluid flow from the CO 2 capture unit to the CO 2 storage tank; and
a third flow generation unit is fluidly coupled to the fourth fluid pathway to selectively generate fluid flow from the CO 2 storage tank to the mixer tank.

16. The vehicle CO 2 capture and utilization system of claim 15 , further comprising:
a fifth fluid pathway extending from the vehicle exhaust to the mixer tank; and
a valve fluidly coupled to the fifth fluid pathway to selectively generate fluid flow from the vehicle exhaust to the mixer tank.

17. The vehicle CO 2 capture and utilization system of claim 15 , further comprising an auxiliary exhaust capture system that comprises one or more fluid pathways fluidly coupled to a pump exhaust of a concrete pump.

Assignees

• Saudi Arabian Oil Co

Inventors

• Fadhel Bandar
• Hammad Ahmad D
• Amr Issam T
• Bamagain Rami A

Classifications

• C04B28/10

  Lime cements or magnesium oxide cements · CPC title

• B28C7/04

  Supplying or proportioning the ingredients {(B28C7/022 takes precedence; forming a predetermined ratio of the components to be mixed, in general B01F35/80)} · CPC title

• B28C7/0046

  Storage or weighing apparatus for supplying ingredients (B28C7/04 takes precedence) · CPC title

• B28C5/46

  Arrangements for applying super- or sub-atmospheric pressure during mixing; Arrangements for cooling or heating during mixing {, e.g. by introducing vapour} · CPC title

• B28C5/4203 Primary

  Details; Accessories · CPC title