Active drive for robotic catheter manipulators

Patent metadata

Field	Value
Publication number	US-10687903-B2
Application number	US-201615142930-A
Country	US
Kind code	B2
Filing date	Apr 29, 2016
Priority date	Mar 14, 2013
Publication date	Jun 23, 2020
Grant date	Jun 23, 2020

Abstract

An instrument driver comprises a base and a jaw assembly coupled to the base. The jaw assembly includes a first jaw having a gripping surface and a second jaw having a gripping surface. The instrument driver further comprises a driver assembly operably coupled to the jaw assembly to advance an elongated member relative to the base by translating the first and second jaws toward each other, thereby closing the jaw assembly and gripping the member between the respective gripping surfaces of the first and second jaws, translating the jaw assembly in a first axial direction when the jaw assembly is closed, translating the first and second jaws away from each other, thereby opening the jaw assembly and releasing the member from between the respective gripping surfaces of the first and second jaws, and translating the jaw assembly in a second axial direction when the jaw assembly is opened.

First claim

What is claimed is:

1. A medical system, comprising:
a telescoping catheter assembly, comprising an outer sheath and an inner catheter, the outer sheath including an elongate sheath body and a sheath adapter affixed to a proximal end of the sheath body, and the inner catheter including an elongate catheter body and a catheter adapter affixed to a proximal end of the catheter body; and
an instrument driver comprising:
a sheath interface configured for mating with the sheath adapter;
a slidable carriage configured for mating with the catheter adapter;
a feeder mechanism affixed between the sheath interface and the slidable carriage and engageable with the catheter body, the feeder mechanism comprising:
a pair of rotatable gripping pads, and
a pair of arms configured to pivot the pair of rotatable gripping pads towards each other to engage with the catheter body and away from each other to disengage from the catheter body; and

at least one motor configured for translating the slidable carriage toward the sheath interface to translate the catheter adapter toward the sheath adapter via a first actuator while operating the feeder mechanism to actively advance the catheter body within the sheath body via a second actuator, the second actuator being different from the first actuator,
wherein each of the pair of arms comprises a section gear and the pair of arms are coupled to each other via the section gears such that pivoting one of the pair of arms pivots the other of the pair of arms in an opposite direction.

2. The medical system of claim 1 , wherein the at least one motor is configured for translating the slidable carriage away from the sheath interface to translate the catheter adapter away from the sheath adapter while operating the feeder mechanism to actively retract the catheter body within the sheath body.

3. The medical system of claim 1 , wherein the sheath adapter and the catheter adapter are releasably engageable with the sheath interface and slidable carriage, respectively.

4. The medical system of claim 1 , wherein the pair of rotatable gripping pads are rotatable opposite to each other to actively advance the catheter body within the sheath body.

5. The medical system of claim 1 , wherein the telescoping catheter assembly further comprises a guidewire inside the inner catheter, and the instrument driver further comprises a drive mechanism engageable with the guidewire, the drive mechanism configured to advance and retract the guidewire within the catheter body.

6. A medical system, comprising:
a telescoping catheter assembly, the telescoping catheter assembly comprising an outer sheath and an inner catheter, the outer sheath including an elongate sheath body and a sheath adapter affixed to a proximal end of the sheath body, wherein the sheath adapter comprises one or more drive shafts to tension or release pullwires disposed within the outer sheath body, and the inner catheter including an elongate catheter body and a catheter adapter affixed to a proximal end of the catheter body; and
an instrument driver comprising:
a sheath interface configured to mate with the sheath adapter;
a mateable interface configured to mate with the catheter adapter; and
a feeder mechanism affixed between the sheath interface and the mateable interface, the feeder mechanism engageable with the catheter body of the inner catheter to actively advance the inner catheter within the sheath body, the feeder mechanism comprising at least one arm configured to pivot towards the catheter body to engage with the catheter body and away from the catheter body to disengage from the catheter body,
wherein the feeder mechanism further comprises a rotatable gripping pad coupled to a drive gear via a gripping pad gear, wherein pivoting the at least one arm causes the gripping pad gear to rotate about the drive gear.

7. The medical system of claim 6 , wherein the feeder mechanism is further configured to actively retract the inner catheter within the sheath body.

8. The medical system of claim 6 , wherein the sheath adapter and the catheter adapter are releasably engageable with the sheath interface and mateable interface, respectively.

9. The medical system of claim 6 , wherein the rotatable gripping pad comprises a first rotatable gripping pad and the feeder mechanism comprises a second rotatable gripping pad opposing the first rotatable gripping pad, the first and second rotatable gripping pads engagable with the catheter body of the inner catheter and rotatable opposite to each other to actively advance the inner catheter within the sheath body.

10. The medical system of claim 6 , wherein the telescoping catheter assembly further comprises a guidewire, and the instrument driver further comprises a drive mechanism engageable with the guidewire and configured to advance and retract the guidewire within the inner catheter.

11. The medical system of claim 10 , wherein the drive mechanism is configured to simultaneously advance the guidewire within the catheter body and roll the guidewire about a longitudinal axis.

12. The medical system of claim 6 , wherein the feeder mechanism is affixed relative to the sheath interface.

13. The medical system of claim 6 , wherein the instrument driver is a robotic instrument driver, the medical system further comprising:
a master input device configured for receiving commands from a user; and
a computer configured for controlling the robotic instrument driver in accordance with the user commands.

14. The medical system of claim 6 , wherein the instrument driver further comprises at least one motor configured for translating the mateable interface toward the sheath interface to translate the catheter adapter toward the sheath adapter.

15. A medical system, comprising:
an outer sheath;
an inner catheter;
a sheath interface configured for mating with the sheath;
a carriage configured for mating with the catheter;
a feeder mechanism between the sheath interface and the carriage and engageable with the catheter, the feeder mechanism comprising an arm configured to pivot towards the catheter to engage with the catheter and away from the catheter to disengage from the catheter; and
at least one motor configured for translating the carriage toward the sheath interface while the feeder mechanism is operated to advance the catheter within the sheath,
wherein the feeder mechanism further comprises a rotatable gripping pad coupled to a drive gear via a gripping pad gear, wherein pivoting the arm causes the gripping pad gear to rotate about the drive gear.

16. The medical system of claim 15 , wherein the arm is a first arm, the feeder mechanism further comprises a second arm configured to pivot towards the first arm to engage with the catheter and away from the first arm to disengage from the catheter.

17. A medical system, comprising:
an outer sheath;
an inner catheter;
a sheath interface configured for mating with the sheath;
a carriage configured for mating with the catheter;
a feeder mechanism between the sheath interface and the carriage and engageable with the catheter, the feeder mechanism comprising a first arm configured to pivot towards the catheter to engage with the catheter and away from the catheter to disengage from the catheter, and a second arm configured to pivot towards the first arm to engage with the catheter and away from the first arm to disengage from the catheter; and
at least one motor configured for translating the carriage toward the sheath interface while the feeder mechanism is operated to advance the catheter within the

Assignees

• Auris Health Inc

Inventors

• Lewis Paul E
• Yu Alan L

Classifications

• A61B2017/3409

  including needle or instrument drives · CPC title

• A61B2034/301

  for introducing or steering flexible instruments inserted into the body, e.g. catheters or endoscopes · CPC title

• A61B17/3403

  Needle locating or guiding means · CPC title

• A61B34/30 Primary

  Surgical robots · CPC title

• A61B2017/2924

  Translation movement of handle without rotating movement · CPC title