Power generation system for gas-fired appliances

Patent metadata

Field	Value
Publication number	US-10684013-B2
Application number	US-201815870029-A
Country	US
Kind code	B2
Filing date	Jan 12, 2018
Priority date	Apr 30, 2014
Publication date	Jun 16, 2020
Grant date	Jun 16, 2020

Abstract

A power generation system for use with a gas fired appliance including a main burner and a gas supply line includes a pilot burner assembly for igniting gas supplied to the main burner and a controller. The pilot burner assembly includes a thermo-electric device configured to convert thermal energy into electrical energy, and a pilot guard. The pilot guard has a first end defining a gas inlet and a second end defining a gas outlet. The controller is configured to receive a signal from the thermo-electric device, and control the supply of gas to the main burner based on the signal. The controller is powered by electrical energy generated by the thermo-electric device. The thermo-electric device has an internal resistance matched to a load resistance of the controller to facilitate maximum power transfer between the thermo-electric device and the controller.

First claim

What is claimed is:

1. A power generation system for use with a gas fired appliance including a main burner and a gas supply line, the power generation system comprising:
a pilot burner assembly for igniting gas supplied to the main burner, the pilot burner assembly comprising:
a thermo-electric device configured to convert thermal energy into electrical energy, the thermo-electric device having an internal resistance; and
a pilot guard having a first end defining a gas inlet and a second end defining a gas outlet, the pilot guard including an elongate body and a pilot hood disposed at the second end; and

a controller configured to receive a signal from the thermo-electric device and control the supply of gas to the main burner based on the signal, the controller powered by electrical energy generated by the thermo-electric device, wherein the internal resistance of the thermo-electric device is matched to a load resistance of the controller to facilitate maximum power transfer between the thermo-electric device and the controller.

2. The power generation system of claim 1 , wherein the controller has a first load resistance in a first state and second load resistance in a second state, and a power consumption of the controller is greater in the first state than in the second state.

3. The power generation system of claim 2 , wherein the internal resistance of the thermo-electric device is substantially equal to the first load resistance.

4. The power generation system of claim 2 , wherein the internal resistance of the thermo-electric device is between the first load resistance and the second load resistance.

5. The power generation system of claim 2 , wherein the controller includes at least one capacitor that is charged by electrical energy generated by the thermo-electric device, wherein the first state corresponds to a charging state of the controller during which the at least one capacitor is charged, and wherein the second state corresponds to a standby state of the controller.

6. The power generation system of claim 1 , wherein the internal resistance of the thermo-electric device is between 2 ohms and 9 ohms.

7. The power generation system of claim 1 , wherein the internal resistance of the thermo-electric device is between 4 ohms and 8 ohms.

8. The power generation system of claim 1 , wherein the internal resistance of the thermo-electric device is between 4.5 ohms and 5.5 ohms.

9. The power generation system of claim 1 , wherein the pilot burner assembly further includes a bracket comprising a first plate and a second plate spaced from the first plate, each of the first and second plates having a pilot guard aperture defined therein, the pilot guard configured to be inserted into the pilot guard apertures, and wherein the pilot guard further includes a first retention element that cooperatively engages a second retention element on the gas supply line to maintain a connection between the pilot guard and the gas supply line.

10. The power generation system of claim 9 , wherein the first retention element comprises a plurality of locking fingers extending from a bottom edge of the pilot guard body, the locking fingers defining slots configured to receive the second retention element therein.

11. The power generation system of claim 9 , wherein the bracket further comprises a third retention element that cooperatively engages at least one of the first retention element and the second retention element to maintain the connection between the pilot guard and the gas supply line.

12. The power generation system of claim 11 , wherein the gas supply line further includes an outlet orifice and the pilot guard further includes at least one air inlet, separate from the gas inlet, for receiving ambient air therethrough, and wherein the third retention element cooperatively engages at least one of the first retention element and the second retention element to maintain a relative position between the outlet orifice and the at least one air inlet such that gas flowing through the pilot guard creates a Venturi effect within the pilot guard to facilitate mixing of gas and air within the pilot guard.

13. The power generation system of claim 11 , further comprising the gas supply line, wherein the gas supply line comprises an outlet orifice positioned within the first end of the pilot guard, the second retention element comprising a retainer extending radially outward from the outlet orifice, the retainer engaging the third retention element to maintain a connection between the gas supply line and the bracket.

14. The pilot burner assembly of claim 9 , wherein the pilot guard further comprises a depressible retention tab, the retention tab configured to permit the pilot guard to be inserted into the bracket in a first direction, and inhibit movement of the pilot guard in a second direction opposite the first direction.

15. The pilot burner assembly of claim 9 further comprising an igniter configured to be connected to the bracket, wherein the pilot hood comprises an angled sparking tip configured to concentrate an electric field induced by the igniter within the pilot hood at the sparking tip.

Assignees

• Emerson Electric Co

Inventors

• Prichard James B
• Stark Mark H
• Mendoza Soraya C
• Olague Arturo U
• Viesca Jorge D
• Haefner John S

Classifications

• Y10T29/4935

  Heat exchanger or boiler making · CPC title

• B23P19/04

  for assembling or disassembling parts · CPC title

• F24C3/10

  Arrangement or mounting of ignition devices · CPC title

• F24H1/186

  using fluid fuel · CPC title

• F23D14/26

  with provision for a retention flame (pilot flame igniters F23Q9/00) · CPC title