Systems and methods for reduced oil carryover

Patent metadata

Field	Value
Publication number	US-10683796-B2
Application number	US-201615085724-A
Country	US
Kind code	B2
Filing date	Mar 30, 2016
Priority date	Mar 30, 2016
Publication date	Jun 16, 2020
Grant date	Jun 16, 2020

Abstract

A system in one embodiment includes at least one cylinder, a supplemental boost supply, and a supply line. The at least one cylinder is configured for use in a reciprocating internal combustion engine, and includes a combustion portion and a crank portion on opposite sides of a piston. The at least one cylinder also includes an intake port and an exhaust port in fluid communication with the combustion portion. The supplemental boost supply is configured to provide a supplemental air supply to the combustion portion of the engine when the engine is idling to increase pressure in the combustion portion. The supply line couples the supplemental boost supply to the intake port.

First claim

What is claimed is:

1. A system comprising:
at least one cylinder configured for use in an engine, the at least one cylinder comprising a combustion portion and a crankcase portion on opposite sides of a piston, the at least one cylinder comprising an intake port and an exhaust port in fluid communication with the combustion portion, wherein the intake port is coupled to an intake manifold;
a supplemental boost supply and a pump system, wherein the supplemental boost supply comprises a forced induction intake device that includes (i) a turbocharger turbine, a supplemental assist motor, and a compressor each coupled to a common shaft or (ii) a supercharger and a supplemental assist motor each coupled to a common shaft, the supercharger including a compressor; and
a controller configured to generate a control signal in response to the engine reaching a predetermined amount of time spent idling, the controller operably coupled to the at least one cylinder, the supplemental boost supply, and the pump system;
wherein the supplemental boost supply is configured to drive the compressor when the engine is operating under load and, responsive to the control signal, to drive the compressor using the supplemental assist motor to provide a supplemental air supply to the combustion portion of the engine via a supply line when the engine is idling for the predetermined amount of time to increase pressure in the combustion portion to inhibit entry of oil into the combustion portion from the crankcase portion,
wherein the supplemental boost supply is different from a standard air supply that is coupled to the intake manifold,
wherein the pump system is coupled to the at least one cylinder via a connection line and configured to reduce pressure in the crankcase portion when the engine is idling for the predetermined amount of time to inhibit entry of oil into the combustion portion from the crankcase portion, and
wherein the controller, by generating the control signal, activates the pump system after the engine reaches the predetermined amount of time.

2. The system of claim 1 , wherein the supplemental boost supply is configured to provide an operational air supply when the engine is operating at a speed higher than an idling speed of the engine.

3. The system of claim 1 , wherein the predetermined amount of time is at least 12 hours.

4. The system of claim 1 , wherein the pump system comprises an evacuation pump.

5. The system of claim 1 , wherein the predetermined amount of time is at least a day.

6. A method comprising:
operating an engine at idle, the engine comprising at least one cylinder, the at least one cylinder comprising a combustion portion and a crankcase portion on opposite sides of a piston, the at least one cylinder comprising an intake port and an exhaust port in fluid communication with the combustion portion, wherein the intake port is coupled to an intake manifold;
generating a control signal when the engine reaches a predetermined amount of time spent idling; and
providing a supplemental air supply from a supplemental boost supply, wherein the supplemental boost supply comprises a forced induction intake device that includes (i) a turbocharger turbine, a supplemental assist motor, and a compressor each coupled to a common shaft or (ii) a supercharger and a supplemental assist motor each coupled to a common shaft, the supercharger including a compressor, wherein providing the supplemental air supply comprises driving the compressor using the supplemental assist motor to provide the supplemental air supply to the combustion portion of the engine via a supply line in response to the control signal to increase pressure in the combustion portion to inhibit entry of oil into the combustion portion from the crankcase portion, wherein the supplemental air supply is different from a standard air supply coupled to the intake manifold;
wherein the predetermined amount of time is at least 12 hours.

7. The method of claim 6 , wherein the method further comprises operating the supplemental boost supply to provide an operational air supply when the engine is operating under load.

8. The method of claim 6 , wherein the method further comprises driving the compressor using the forced induction intake device when the engine is operating under load.

9. The method of claim 6 , further comprising activating the supplemental boost supply after the engine reaches the predetermined amount of time.

10. The method of claim 6 , wherein the predetermined amount of time is at least a day.

11. A system comprising:
a controller configured to generate a control signal in response to an engine reaching a predetermined amount of time spent idling; and
a supplemental boost supply that is different from a standard air supply, the supplemental boost supply coupled to an intake manifold of the engine via a supply line and operably coupled to the controller, wherein the supplemental boost supply comprises a forced induction intake device that includes (i) a turbocharger turbine, a supplemental assist motor, and a compressor each coupled to a common shaft or (ii) a supercharger and a supplemental assist motor each coupled to a common shaft, the supercharger including a compressor, wherein the supplemental boost supply is configured to drive the compressor when the engine is operating under load and, responsive to the control signal, to drive the compressor using the supplemental assist motor to provide a supplemental air supply to a combustion portion of the engine via the supply line when the engine reaches the predetermined amount of time to increase pressure in the combustion portion to inhibit entry of oil into the combustion portion from a crankcase;
wherein the controller, by generating the control signal, activates the supplemental boost supply after the engine reaches the predetermined amount of time; and
wherein the predetermined amount of time is at least 12 hours.

12. The system of claim 11 , wherein the supplemental boost supply is configured to provide an operational air supply when the engine is idling.

13. A system comprising:
an intake manifold of an engine configured to direct air into at least one cylinder in the engine, the at least one cylinder comprising a combustion portion and a crankcase portion on opposite sides of a piston, the at least one cylinder comprising an intake port and an exhaust port in fluid communication with the combustion portion, wherein the intake port is coupled to the intake manifold;
a pump system coupled to the at least one cylinder, wherein the pump system comprises an evacuation pump that, responsive to a control signal, is configured to draw gasses from the crankcase portion of the at least one cylinder when the engine is idling for a plural number of days to reduce pressure in the crankcase portion to inhibit entry of oil into the combustion portion from the crankcase portion;
a supplemental boost supply coupled to the at least one cylinder comprising a turbocharger turbine, a supplemental assist motor, and a compressor each coupled to a common shaft, wherein the supplemental boost supply, responsive to the control signal, is configured to drive the compressor using the supplemental assist motor to provide a supplemental air supply to the intake manifold via a supply line when the engine is idling for the plural number of days to increase pressure in the combustion portion to inhibit entry of oil into the combustion portion from the crankcase portion, and
a controller configured to generate the control signal in response to detecting the engine idling for the plural number of days, the controller operably coupled to the intake manifol

Assignees

• Gen Electric

Inventors

• Klingbeil Adam Edgar
• Primus Roy James
• Hall Edward Joseph

Classifications

• Y02T10/12

  Improving ICE efficiencies · CPC title

• F01M2013/026

  with pumps sucking air or blow-by gases from the crankcase · CPC title

• F01M2013/027

  with a turbo charger or compressor · CPC title

• F01M2013/0005

  with systems regulating the pressure in the carter · CPC title

• F02M35/10157

  Supercharged engines · CPC title