Switched-capacitor converters with capacitor pre-charging

Patent metadata

Field	Value
Publication number	US-10680512-B2
Application number	US-201715654237-A
Country	US
Kind code	B2
Filing date	Jul 19, 2017
Priority date	Jul 19, 2017
Publication date	Jun 9, 2020
Grant date	Jun 9, 2020

Abstract

A switched-capacitor converter includes a rectifier at the output, a plurality of legs coupled between the input and the rectifier, and a controller. Each leg of the switched-capacitor converter includes a capacitor, and a switch device is connected to each leg. A first group of the legs is coupled to a first branch of the rectifier, and a second group of the legs is coupled to a second branch of the rectifier. The controller alternates switching of the first and second groups of legs after startup, to transfer energy from the input to the output during a first part of each switching cycle via the first group of legs and to ground during a second part of each switching cycle via the second group of legs. The controller or a current limited source provides for pre-charging of at least one of the capacitors during startup.

First claim

What is claimed is:

1. A switched-capacitor converter, comprising:
an input;
an output;
a rectifier at the output;
a plurality of legs coupled between the input and the rectifier, each leg comprising a capacitor, a first group of the legs being coupled to a first branch of the rectifier and a second group of the legs being coupled to a second branch of the rectifier;
measurement circuitry configured to sense or estimate the voltage across each of the capacitors during startup;
a switch device connected to each leg; and
a controller operable to alternate switching of the first and the second groups of legs after startup, to transfer energy from the input to the output during a first part of each switching cycle via the first group of legs and to transfer energy to the output during a second part of each switching cycle via the second group of legs, and
to control the switch devices during startup so that a combination of the switch devices which are normally switched in a complementary manner after startup are on at the same time to pre-charge at least one of the capacitors from an initial capacitor voltage of either zero or a value different from a steady-state voltage of the at least one capacitor, and to turn off each switch device during startup when the voltage sensed across the capacitor connected to the switch device reaches a predetermined level, so that the switch devices connected to the capacitors with lower predetermined levels are turned off before the switch devices connected to the capacitors with higher predetermined levels during startup.

2. The switched-capacitor converter of claim 1 , further comprising a shunt resistor between the input and the plurality of legs, wherein the controller is operable to bypass the shunt resistor after startup.

3. The switched-capacitor converter of claim 1 , wherein the controller is operable to turn on one or more switch devices of the rectifier during startup to prevent overcharging of the output.

4. The switched-capacitor converter of claim 1 , wherein the controller is operable to successively turn on the switch devices during startup, beginning with the switch device closest to the input and ending with the switch device furthest from the input.

5. A switched-capacitor converter, comprising:
an input;
an output;
a rectifier at the output;
a plurality of legs coupled between the input and the rectifier, each leg comprising a capacitor, a first group of the legs being coupled to a first branch of the rectifier and a second group of the legs being coupled to a second branch of the rectifier;
a switch device connected to each leg;
a controller operable to alternate switching of the first and the second groups of legs after startup, to transfer energy from the input to the output during a first part of each switching cycle via the first group of legs and to transfer energy to the output during a second part of each switching cycle via the second group of legs; and
a current limited source coupled between the input and the plurality of legs and operable to pre-charge, during startup, at least one of the capacitors from an initial capacitor voltage of either zero or a value different from a steady-state voltage of the at least one capacitor,
wherein the controller is further operable to disable the current limited source after each capacitor being pre-charged during startup reaches a predetermined voltage level for the capacitor.

6. The switched-capacitor converter of claim 5 , wherein the current limited source is operable to pre-charge the capacitor closest to the input during startup and stop charging that capacitor when the voltage across the capacitor reaches a predetermined level.

7. The switched-capacitor converter of claim 5 , wherein the current limited source comprises a resistor divider and a diode connecting the input to the capacitor closest to the input.

8. The switched-capacitor converter of claim 5 , wherein the current limited source comprises a charge pump connected to the capacitor closest to the input.

9. The switched-capacitor converter of claim 5 , wherein the current limited source provides a single tap between the input and the capacitor closest to the input.

10. The switched-capacitor converter of claim 5 , wherein the current limited source provides dual taps between the input and the capacitor closest to the input.

11. The switched-capacitor converter of claim 5 , wherein the controller is operable to control the switch devices during startup so that a combination of the switch devices which are normally switched in a complementary manner after startup are on at the same time to aid in pre-charging at least one of the capacitors.

12. The switched-capacitor converter of claim 5 , wherein the controller is operable to turn on one or more switch devices of the rectifier during startup to prevent overcharging the output.

13. The switched-capacitor converter of claim 5 , wherein the controller is operable to successively turn on the switch devices during startup, starting with the switch device closest to the input and ending with the switch device furthest from the input.

14. A switched-capacitor converter, comprising:
an input;
an output;
a rectifier at the output;
a plurality of legs coupled between the input and the rectifier, each leg comprising a capacitor, a first group of the legs being coupled to a first branch of the rectifier and a second group of the legs being coupled to a second branch of the rectifier;
a switch device connected to each leg;
a shunt resistor connected to a gate of at least one of the switch devices; and
a controller operable to alternate switching of the first and the second groups of legs after startup, to transfer energy from the input to the output during a first part of each switching cycle via the first group of legs and to transfer energy to the output during a second part of each switching cycle via the second group of legs,
wherein the controller is operable to adjust a gate-to-source voltage applied to the at least one switch device during a startup interval in which at least one of the capacitors is pre-charged from an initial capacitor voltage of either zero or a value different from a steady-state voltage of the capacitor, to adjust an on-state resistance of the at least one switch device, and is further operable to bypass the shunt resistor after the startup interval.

15. A switched-capacitor converter, comprising:
an input;
an output;
a rectifier at the output;
a plurality of legs coupled between the input and the rectifier, each leg comprising a capacitor, a first group of the legs being coupled to a first branch of the rectifier and a second group of the legs being coupled to a second branch of the rectifier;
a switch device connected to each leg; and
a controller operable to:
alternate switching of the first and the second groups of legs after startup, to transfer energy from the input to the output during a first part of each switching cycle via the first group of legs and to transfer energy to the output during a second part of each switching cycle via the second group of legs, and
control the switch devices during startup so that a combination of the switch devices that are normally switched in a complementary manner after startup are on at the same time to pre-charge at least one of the capacitors from an initial capacitor voltage of either zero or a value different from a steady-state voltage of the at least one capacitor, and to turn off each switch device during startup when a timer value assigned to the switch device expires, wherein the timer values correspond

Assignees

• Infineon Technologies Austria Ag

Inventors

• Babazadeh Amir
• Ejury Jens
• Tang Benjamim
• Carroll Robert

Classifications

• H05B33/0815

  Electricity · mapped topic

• H01L27/088

  Electricity · mapped topic

• H02M3/07 Primary

  using capacitors charged and discharged alternately by semiconductor devices with control electrode {, e.g. charge pumps} · CPC title

• H02M1/36

  Means for starting or stopping converters · CPC title

• H01L23/5223

  Electricity · mapped topic