Cooling a wind turbine generator

Patent metadata

Field	Value
Publication number	US-10677226-B2
Application number	US-201716337772-A
Country	US
Kind code	B2
Filing date	Sep 15, 2017
Priority date	Sep 30, 2016
Publication date	Jun 9, 2020
Grant date	Jun 9, 2020

Abstract

Cooling a wind turbine generator It is described an arrangement ( 100, 200 ) for cooling a generator mounted in a nacelle of a wind turbine, the arrangement comprising: a cooling air inlet ( 105 ) at an outer wall ( 1β7 ) of the nacelle ( 103 ) for introducing cooling air ( 109 ) into a space region ( 111 ) inside the nacelle; an inlet fan ( 113 ) downstream the cooling air inlet ( 105 ) configured to pressurize the introduced cooling air within the space region ( 111 ); a filter system ( 115 ) downstream the inlet fan ( 113 ) and separating the space region ( 111 ) from another space region ( 117 ) inside the nacelle ( 103 ), the other space ( 117 ) region being in communication with generator portions ( 119 ) to be cooled; a duct system ( 129 ) adapted to guide a portion ( 130 ) of cooling air ( 132 ) heated by exchange of heat from the generator portions to the cooling air into the space region ( 111 ).

First claim

What is claimed is:

1. An arrangement for cooling a generator mounted in a nacelle of a wind turbine, said arrangement comprising:
a cooling air inlet at an outer wall of the nacelle for introducing cooling air into a space region inside the nacelle;
an inlet fan arranged downstream the cooling air inlet and configured to pressurize the introduced cooling air within the space region;
a filter system arranged downstream the inlet fan and separating the space region from another space region inside the nacelle, said another space region being in communication with portions of the generator to be cooled; and
a duct system structured to guide a portion of cooling air heated by exchange of heat from the generator portions to the cooling air into the space region.

2. The arrangement of claim 1 , wherein the duct system comprises:
an exhaust duct for guiding another portion of the heated cooling air to an outside of the nacelle; and
a bypass duct arranged to provide a communication between the exhaust duct and the space region such that cooling air introduced into the space region combines with the portion of the heated cooling air guided through the bypass duct and the combined air passes through the inlet fan.

3. The arrangement of claim 2 , wherein the inlet fan is configured to mix the portion of the heated cooling air with the cooling air introduced via the cooling air inlet to reduce a relative humidity of the combined cooling air, thereby forming solid salt particles.

4. The arrangement of claim 2 , further comprising a valve installed in the bypass duct and controllable to adjust a valve opening, in order to adjust a magnitude of the portion of the heated cooling air guided into the space region.

5. The arrangement of claim 4 , further comprising:
a humidity sensor configured to measure a humidity of air present within the space region;
an actuator configured to adjust the valve opening; and
a valve controller configured to generate a driving signal for the actuator based on the measured humidity and a predetermined humidity between 50% and 70% to achieve the predetermined humidity thereby achieving effective drying out of salt dissolved in the cooling air introduced via the cooling air inlet.

6. The arrangement of claim 2 , wherein the exhaust duct runs in a longitudinal direction of the nacelle.

7. The arrangement of claim 2 , further comprising an exhaust fan configured to generate in the exhaust duct a pressure which is lower than a pressure around the generator portions.

8. The arrangement of claim 2 , further comprising an outlet valve installed in the exhaust duct.

9. The arrangement of claim 1 , wherein the filter system is configured to substantially retain solid particles having a particle size larger than 0.4 μm, from reaching the another space region when impacting thereon from the space region.

10. The arrangement of claim 1 , wherein the filter system comprises at least one fine particle filter.

11. A wind turbine, comprising:
a nacelle;
a generator mounted within the nacelle; and
an arrangement for cooling the generator using ambient cooling air, said arrangement comprising a cooling air inlet at an outer wall of the nacelle for introducing cooling air into a space region inside the nacelle, an inlet fan arranged downstream the cooling air inlet and configured to pressurize the introduced cooling air within the space region, a filter system arranged downstream the inlet fan and separating the space region from another space region inside the nacelle, said another space region being in communication with portions of the generator, and a duct system structured to guide a portion of cooling air heated by exchange of heat from the generator portions to the cooling air into the space region.

12. The wind turbine of claim 11 , wherein the duct system of the arrangement comprises an exhaust duct for guiding another portion of the heated cooling air to an outside of the nacelle, and a bypass duct arranged to provide a communication between the exhaust duct and the space region such that cooling air introduced into the space region combines with the portion of the heated cooling air guided through the bypass duct and the combined air passes through the inlet fan.

13. The wind turbine of claim 12 , wherein the inlet fan of the arrangement is configured to mix the portion of the heated cooling air with the cooling air introduced via the cooling air inlet to reduce a relative humidity of the combined cooling air, thereby forming solid salt particles.

14. The wind turbine of claim 12 , wherein the arrangement includes a valve installed in the bypass duct and controllable to adjust a valve opening, in order to adjust a magnitude of the portion of the heated cooling air guided into the space region.

15. The wind turbine of claim 14 , wherein the arrangement includes a humidity sensor configured to measure a humidity of air present within the space region, an actuator configured to adjust the valve opening, and a valve controller configured to generate a driving signal for the actuator based on the measured humidity and a predetermined humidity between 50% and 70% to achieve the predetermined humidity thereby achieving effective drying out of salt dissolved in the cooling air introduced via the cooling air inlet.

16. The wind turbine of claim 12 , wherein the exhaust duct runs in a longitudinal direction of the nacelle.

17. The wind turbine of claim 12 , wherein the arrangement includes an exhaust fan configured to generate in the exhaust duct a pressure which is lower than a pressure around the generator portions.

18. The wind turbine of claim 12 , wherein the arrangement includes an outlet valve installed in the exhaust duct.

19. The wind turbine of claim 11 , wherein the filter system of the arrangement is configured to substantially retain solid particles having a particle size larger than 0.4 μm, from reaching the another space region when impacting thereon from the space region.

20. The wind turbine of claim 11 , wherein the filter system comprises at least one fine particle filter.

21. A method of cooling a generator mounted in a nacelle of a wind turbine, said method comprising:
introducing cooling air via a cooling air inlet at an outer wall of the nacelle into a space region inside the nacelle;
pressurizing the introduced cooling air within the space region using an inlet fan downstream the cooling air inlet;
filtering the introduced cooling air by passing the cooling air through a filter system arranged downstream the inlet fan and separating the space region from another space region inside the nacelle, with the another space being in communication with portions of the generator to be cooled; and
guiding, via a duct system, a portion of cooling air heated by exchange of heat from portions of the generator to the cooling air into the space region.

22. The method of claim 21 , applied to an offshore or near shore wind turbine.

Assignees

• Siemens Ag

Inventors

• Soerensen Peter Hessellund

Classifications

• H02K7/1838

  Generators mounted in a nacelle or similar structure of a horizontal axis wind turbine · CPC title

• H02K9/26

  Structural association of machines with devices for cleaning or drying cooling medium, e.g. with filters · CPC title

• H02K5/20

  with channels or ducts for flow of cooling medium · CPC title

• F05B2260/232

  characterised by the cooling medium · CPC title

• H02K9/18

  wherein the external part of the closed circuit comprises a heat exchanger structurally associated with the machine casing · CPC title