Method of calibrating load sensors of a wind turbine

Patent metadata

Field	Value
Publication number	US-10677225-B2
Application number	US-201615580001-A
Country	US
Kind code	B2
Filing date	Jun 17, 2016
Priority date	Jun 30, 2015
Publication date	Jun 9, 2020
Grant date	Jun 9, 2020

Abstract

A method of calibrating load sensors of a wind turbine, and a wind turbine for such load sensor calibration, are disclosed. The wind turbine comprises a rotor, a plurality of rotor blades, and a plurality of load sensors associated with the rotor blades. While the rotor is rotating, at least one of the rotor blades is moved from a first calibration position to a second calibration position, and load values from the load sensors are measured. The number of rotor blades being moved is at least one fewer than the number of the plurality of rotor blades. The rotation of the rotor may be during idling of the wind turbine. The movement of the blade(s) may be to change the pitch angle of the blade(s). At least one of the rotor blades not being moved to a calibration position may also be moved, for example to control the rotational speed of the rotor.

First claim

The invention claimed is:

1. A method of calibrating load sensors of a wind turbine, the wind turbine comprising a rotor, a plurality of rotor blades, and a plurality of load sensors associated with the plurality of rotor blades, the method comprising:
while the rotor is rotating:
prior to moving at least one rotor blade of the plurality of rotor blades through a series of calibration positions, moving all of the plurality of rotor blades to control a rotational speed of the rotor;
moving the at least one rotor blade through the series of calibration positions by altering a pitch angle of the at least one rotor blade to differ from a pitch angle of at least one other rotor blade of the plurality of rotor blades, wherein the series of calibration positions comprises a first calibration position and a second calibration position, wherein the number of the at least one rotor blade is less than the number of the plurality of rotor blades; and
moving, while moving the at least one rotor blade through the series of calibration positions, the at least one other rotor blade to a control position selected to control the rotational speed of the rotor; and

measuring, at each calibration position of the series, load values from the plurality of load sensors.

2. The method of claim 1 , wherein moving the at least one rotor blade through the series of calibration positions occurs during idling of the wind turbine.

3. The method of claim 1 , wherein the first calibration position is a maximum calibration position for the at least one rotor blade, wherein the second calibration position is a minimum calibration position for the at least one rotor blade, and wherein moving the at least one rotor blade through the series comprises moving the at least one rotor blade continuously between the maximum and minimum calibration positions.

4. The method of claim 1 , wherein the at least one rotor blade has at least a first load sensor of the plurality of load sensors, the method further comprising:
using a first load value from the first load sensor to determine axial, flap moment, and edge moment components of the load.

5. The method of claim 1 , wherein the series of calibration positions further comprises at least one intermediate calibration position between the first calibration position and the second calibration position.

6. A method of calibrating load sensors of a wind turbine, the wind turbine comprising a rotor, a plurality of rotor blades, and a plurality of load sensors comprising at least one load sensor associated with each rotor blade of the plurality of rotor blades, the method comprising:
while the rotor is rotating:
moving at least a first rotor blade of the plurality of rotor blades through a series of calibration positions by altering a pitch angle of the first rotor blade to differ from a pitch angle of at least a second rotor blade of the plurality of rotor blades, wherein the series of calibration positions comprises a first calibration position and a second calibration position; and
moving, while moving at least the first rotor blade through the series of calibration positions, at least a second rotor blade of the plurality of rotor blades to a control position selected to control a rotational speed of the rotor; and

measuring, at each calibration position of the series, load values from the plurality of load sensors; and
for the at least one load sensor associated with the first rotor blade, using the measured load values to determine axial, flap moment, and edge moment components of the load.

7. The method of claim 6 , further comprising:
prior to moving at least the first rotor blade through the series of calibration positions, moving all of the plurality of rotor blades to control the rotational speed.

8. The method of claim 6 , wherein moving at least the first rotor blade through the series of calibration positions occurs during idling of the wind turbine.

9. The method of claim 6 , wherein the first calibration position is a maximum calibration position for at least the first rotor blade, wherein the second calibration position is a minimum calibration position for at least the first rotor blade, and wherein moving at least the first rotor blade through the series comprises moving at least the first rotor blade continuously between the maximum and minimum calibration positions.

10. A wind turbine comprising:
a rotor;
a plurality of rotor blades;
a plurality of load sensors associated with the plurality of rotor blades; and
a controller configured to:
while the rotor is rotating:
alter a pitch angle of at least one rotor blade of the plurality of rotor blades, relative to at least one other rotor blade of the plurality of rotor blades, to move the at least one rotor blade through a series of calibration positions comprising a first calibration position and a second calibration position, wherein the number of the at least one rotor blade is less than the number of the plurality of rotor blades; and
moving, while moving the at least one rotor blade through the series of calibration positions, at least one other rotor blade of the plurality of rotor blades to a control position selected to control a rotational speed of the rotor; and

measure, at each calibration position of the series, load values from the plurality of load sensors.

11. The wind turbine of claim 10 , wherein the controller is further configured to:
prior to moving the at least one rotor blade through the series of calibration positions, moving all of the plurality of rotor blades to control the rotational speed.

12. The wind turbine of claim 10 , wherein moving the at least one rotor blade through the series of calibration positions occurs during idling of the wind turbine.

13. The wind turbine of claim 10 , wherein the first calibration position is a maximum calibration position for the at least one rotor blade, wherein the second calibration position is a minimum calibration position for the at least one rotor blade, and wherein moving the at least one rotor blade through the series comprises moving the at least one rotor blade continuously between the maximum and minimum calibration positions.

14. A non-transitory computer readable medium containing a program which, when executed by one or more computer processors, performs an operation of calibrating load sensors of a wind turbine, the wind turbine comprising a rotor, a plurality of rotor blades mounted to the rotor, and a plurality of load sensors associated with the plurality of rotor blades; the operation comprising:
during rotation of the rotor:
altering a pitch angle of at least one rotor blade of the plurality of rotor blades, relative to at least one other rotor blade of the plurality of rotor blades, to move the at least one rotor blade through a series of calibration positions comprising a first calibration position and a second calibration position, wherein the number of the at least one rotor blade is less than the number of the plurality of rotor blades; and
moving, while moving the at least one rotor blade through the series of calibration positions, at least one other rotor blade of the plurality of rotor blades to a control position selected to control a rotational speed of the rotor; and

measuring, at each calibration position of the series, load values from the plurality of load sensors.

15. The computer readable medium of claim 14 , wherein the rotation of the rotor occurs during idling of the wind turbine.

16. The computer readable medium of claim 14 , wherein the first calibration position is a maximum calibration position f

Assignees

• Vestas Wind Sys As

Inventors

• Caponetti Fabio
• Ostergaard Kasper Zinck
• Hilton Dan

Classifications

• F05B2270/101

  to control rotational speed (n) · CPC title

• F05B2270/802

  Calibration thereof · CPC title

• G05B2219/2619

  Wind turbines · CPC title

• Y02E10/72

  Wind turbines with rotation axis in wind direction · CPC title

• F03D13/35

  Balancing static or dynamic imbalances · CPC title