Systems and methods for controlling a vehicle HVAC system

Patent metadata

Field	Value
Publication number	US-10675948-B2
Application number	US-201715439865-A
Country	US
Kind code	B2
Filing date	Feb 22, 2017
Priority date	Sep 29, 2016
Publication date	Jun 9, 2020
Grant date	Jun 9, 2020

Abstract

Disclosed are climate systems for vehicles and methods for controlling the climate systems. In some implementations, a climate system includes: (1) a temperature sensor configured to measure a temperature within the compartment of the vehicle; (2) a user interface configured to receive a desired temperature from a user; (3) a first compressor powered by an engine of the vehicle to compress a refrigerant; (4) a second compressor driven by an electric motor to compress the refrigerant; and (5) a controller electrically coupled to the first compressor and the second compressor. The controller configured to: (1) calculate a thermal load of the compartment based on a difference between a desired temperature and a measured temperature; and, (2) based on the calculated load, selectively activate: (i) the engine, (ii) the first compressor, and/or (iii) the second compressor.

First claim

What is claimed is:

1. A climate system for conditioning a compartment of a vehicle, comprising:
a temperature sensor configured to measure a temperature within the compartment of the vehicle;
a user interface configured to receive a desired temperature of the compartment from a user;
a first compressor powered by an engine of the vehicle to compress a refrigerant while the engine of the vehicle is on;
a second compressor driven by an electric motor to compress the refrigerant; and
a controller electrically coupled to the first compressor and the second compressor, and configured to:
obtain the desired temperature of the compartment from the user interface;
obtain the measured temperature of the compartment from the temperature sensor;
calculate a thermal load of the compartment based at least partially on a difference between the desired temperature and the measured temperature;
upon determining that the thermal load exceeds a first predetermined thermal load threshold:
in accordance with a determination that the engine is off, turn on the engine;
in accordance with a determination that the first compressor is off, activate the first compressor to compress the refrigerant for cooling the compartment; and
in accordance with a determination that the second compressor is off, activate the second compressor to compress the refrigerant for cooling the compartment;

upon determining that the thermal load does not exceed the first predetermined thermal load threshold but does exceed a second thermal load threshold lower than the first predetermined thermal load threshold:
in accordance with a determination that the engine is off, turn on the engine; and
in accordance with a determination that the first compressor is off, activate the first compressor to compress the refrigerant for cooling the compartment; and

upon determining that the thermal load does not exceed the second predetermined thermal load threshold:
in accordance with a determination that the first compressor is on, deactivate the first compressor; and
in accordance with a determination that the second compressor is off, activate the second compressor to compress the refrigerant for cooling the compartment.

2. The climate system of claim 1 , wherein the second compressor is fluidly coupled in parallel with the first compressor, and fluidly coupled in series with a first condenser and a first evaporator.

3. The climate system of claim 1 , further comprising an object sensor configured to sense a temperature-sensitive object in the vehicle;
wherein the controller is configured to automatically activate in accordance with a determination that the temperature-sensitive object is in the vehicle.

4. The climate system of claim 1 , wherein upon determining that the thermal load does not exceed the first predetermined thermal load threshold but does exceed the second thermal load threshold, the controller is configured to automatically activate the second compressor, in accordance with a determination that the second compressor is off, to compress the refrigerant, thereby reducing load on the first compressor.

5. The climate system of claim 1 , wherein the controller is configured to:
after activating the first compressor, automatically deactivate the first compressor while maintaining activation of the second compressor, in accordance with a determination that the thermal load of the compartment does not exceed the second predetermined thermal load threshold; and
automatically deactivate both the first compressor and the second compressor, in accordance with a determination that the temperature of the compartment does not exceed the desired temperature.

6. The climate system of claim 1 , further comprising:
a heat exchanger thermally coupled with the compartment of the vehicle; and
a coolant pump connected to an engine coolant line for circulating a heated engine coolant from the engine to the heat exchanger to heat the compartment of the vehicle;
wherein the controller is configured to automatically activate the coolant pump in accordance with a determination that the temperature in the compartment does not exceed the desired temperature and that the engine is turned on.

7. The climate system of claim 1 , further comprising:
a first flow control valve disposed upstream of the first compressor and configured to selectively permit flow of the refrigerant to the first compressor; and
a second flow control valve disposed upstream of the second compressor and configured to selectively permit flow of the refrigerant to the second compressor.

8. The climate system of claim 1 , further comprising a second condenser disposed downstream of the second compressor and fluidly coupled to the second compressor to condense the refrigerant compressed by the second compressor;
wherein the second compressor and the second condenser form an auxiliary unit fluidly coupled in parallel with the first compressor and fluidly coupled in series with a first condenser and a first evaporator.

9. The climate system of claim 8 , further comprising:
a first air blower electrically coupled to the controller, positioned proximate the second condenser and configured to blow ambient air or air from an air intake of the engine over the second condenser;
a second air blower electrically coupled to the controller, positioned proximate the first condenser and configured to blow the ambient air or air from the air intake of the engine over the first condenser; and
a third air blower electrically coupled to the controller, positioned proximate the first evaporator and configured to blow the ambient air or air from the air intake of the engine over the first evaporator;
wherein the controller is configured to: automatically concurrently activate the first air blower and the second condenser, automatically concurrently activate the second air blower and the first condenser, and automatically concurrently activate the third air blower and the first evaporator.

10. A method for controlling a climate system installed in a vehicle, the method comprising:
obtaining a desired temperature of a compartment of the vehicle from a user interface configured to receive the desired temperature of the compartment from a user;
obtaining a measured temperature of the compartment from a temperature sensor;
calculating a thermal load of the compartment based at least partially on a difference between the desired temperature and the measured temperature;
upon determining that the thermal load exceeds a first predetermined thermal load threshold:
in accordance with a determination that an engine of the vehicle is off, turn on the engine;
in accordance with a determination that a first compressor is off, activate the first compressor to compress a refrigerant for cooling the compartment, wherein the first compressor comprises an engine-driven compressor; and
in accordance with a determination that a second compressor driven by an electric motor is off, activate the second compressor to compress the refrigerant for cooling the compartment;

upon determining that the thermal load does not exceed the first predetermined thermal load threshold but does exceed a second thermal load threshold lower than the first predetermined thermal load threshold:
in accordance with a determination that the engine is off, turn on the engine; and
in accordance with a determination that the first compressor is off, activate the first compressor to compress the refrigerant for cooling the compartment; and

upon determining that the thermal load does not exceed the second predetermined thermal load threshold:
in accordance with a determination that the first compressor is on, deactivate the first

Assignees

• Bergstrom Inc

Inventors

• Connell Brett S
• Herrmann Brett
• Sullivan Aaron D
• Zeigler Terry

Classifications

• B60H1/3208 Primary

  Vehicle drive related control of the compressor drive means, e.g. for fuel saving purposes · CPC title

• B60H2001/3272

  to control the revolving speed of a compressor · CPC title

• B60H1/00742

  by detection of the vehicle occupants' presence; by detection of conditions relating to the body of occupants, e.g. using radiant heat detectors · CPC title

• B60H1/00778

  the input being a stationary vehicle position, e.g. parking or stopping · CPC title

• B60H2001/3294

  Compressor drive is hybrid · CPC title