Hard coating and hard coating-covered member

Patent metadata

Field	Value
Publication number	US-10675690-B2
Application number	US-201515756730-A
Country	US
Kind code	B2
Filing date	Sep 4, 2015
Priority date	Sep 4, 2015
Publication date	Jun 9, 2020
Grant date	Jun 9, 2020

Abstract

A hard coating, which is to be disposed to cover a surface of a substrate, has a total thickness of 0.5-20 μm, and includes an A layer and nanolayer-alternated layer that are alternately laminated by physical vapor deposition. The nanolayer-alternated layer includes a B layer and a C layer that are alternately laminated. The A layer has a thickness of 50-1000 nm and is AlCr nitride that is represented by a composition formula of [Al 1-U Cr U ]N wherein an atomic ratio U is 0.20-0.80. The B layer has a thickness of 1-100 nm and is TiAl nitride that is represented by a composition formula of [Ti 1-W Al W ]N wherein an atomic ratio W is 0.30-0.85. The C layer has a thickness of 1-100 nm and is TiSi nitride that is represented by a composition formula of [Ti 1-Y Si Y ]N wherein an atomic ratio Y is 0.05-0.45. The nanolayer-alternated layer has a thickness of 50-1000 nm.

First claim

The invention claimed is:

1. A hard coating that is to be disposed to cover a surface of a substrate, said hard coating having a total thickness of 0.5-20 μm and comprising:
an A layer and a nanolayer-alternated layer that are alternately laminated by physical vapor deposition, said nanolayer-alternated layer including a B layer and a C layer that are alternately laminated,

wherein:
said A layer has a thickness T A of 50-1000 nm and is AlCr nitride that is represented by a composition formula of [Al 1-U Cr U ]N, where U represents an atomic ratio in a range of 0.20-0.80,
said B layer has a thickness T B of 1-100 nm and is TiAl nitride that is represented by a composition formula of [Ti 1-W Al W ]N, where W represents an atomic ratio in a range of 0.30-0.85,
said C layer has a thickness T C of 1-100 nm and is TiSi nitride that is represented by a composition formula of [Ti 1-Y Si Y ]N, where Y represents an atomic ratio in a range of 0.05-0.45, and
said nanolayer-alternated layer has a thickness T NL of 50-1000 nm.

2. The hard coating according to claim 1 , wherein a ratio T A /T NL of the thickness T A of said A layer to the thickness T NL of said nanolayer-alternated layer is 0.2-10.

3. The hard coating according to claim 1 , wherein said A layer contains additive α that is at least one element selected from the group consisting of Si, V, Y, Zr, Nb, Mo, Ta and W, such that a content ratio of said additive α is not larger than 20 at %.

4. The hard coating according to claim 1 , wherein said B layer contains additive β that is at least one element selected from the group consisting of B, C, V, Cr, Zr, Nb, Mo, Hf, Ta and W, such that a content ratio of said additive β is not larger than 10 at %.

5. The hard coating according to claim 1 , wherein said C layer contains additive γ that is at least one element selected from the group consisting of B, C, V, Y, Nb, Mo and W, such that a content ratio of said additive γ is not larger than 10 at %.

6. The hard coating according to claim 1 , wherein said hard coating is disposed to directly cover the substrate.

7. The hard coating according to claim 1 , wherein
said hard coating is disposed to cover the substrate via an interface layer, and
said interface layer has a thickness of 50-1000 nm, and is made of material substantially the same as the material of said A layer, said B layer, said C layer or said nanolayer-alternated layer.

8. A hard-coating-covered member comprising said substrate covered partially or entirely with said hard coating according to claim 1 .

9. The hard coating according to claim 1 , wherein said A layer and said B layer are the AlCr nitride and the TiAl nitride, respectively, which are represented by the respective composition formulas that are different from each other, and are different from each other in terms of main constituent elements.

10. The hard coating according to claim 1 , wherein one of said A layer, said B layer, and said C layer constitutes an uppermost layer of the hard coating.

11. The hard coating according to claim 1 , wherein:
said A layer contains additive α that is at least one element selected from the group consisting of Si, V, Y, Zr, Nb, Mo, Ta, and W, such that a content ratio of said additive α is not larger than 20 at %;
said B layer contains additive β that is at least one element selected from the group consisting of B, C, V, Cr, Zr, Nb, Mo, Hf, Ta, and W, such that a content ratio of said additive β is not larger than 10 at %; and
said C layer contains additive γ that is at least one element selected from the group consisting of B, C, V, Y, Nb, Mo, and W, such that a content ratio of said additive γ is not larger than 10 at %.

Assignees

• Osg Corp

Inventors

• Sakurai Masatoshi
• Wang Mei
• Sugita Hiroaki

Classifications

• C23C28/04

  only coatings of inorganic non-metallic material · CPC title

• C23C14/325

  Electric arc evaporation · CPC title

• C23C30/005

  on hard metal substrates · CPC title

• C23C28/42

  characterized by the composition of the alternating layers · CPC title

• B23B27/148 Primary

  Composition of the cutting inserts · CPC title