Fabrication of metal organic framework materials using a layer-by-layer spin coating approach

Patent metadata

Field	Value
Publication number	US-10675608-B2
Application number	US-201515509791-A
Country	US
Kind code	B2
Filing date	Sep 10, 2015
Priority date	Sep 11, 2014
Publication date	Jun 9, 2020
Grant date	Jun 9, 2020

Abstract

Embodiments describe a method of depositing an MOF, including depositing a metal solution onto a substrate, spinning the substrate sufficient to spread the metal solution, depositing an organic ligand solution onto the substrate and spinning the substrate sufficient to spread the organic ligand solution and form a MOF layer.

First claim

What is claimed is:

1. A method of depositing a Metal-Organic Framework (MOF), comprising:
performing at least two spin-coating cycles using a fully automated spin-coating machine equipped with microsyringes, wherein a spin-coating cycle consists essentially of:
depositing a microdrop of metal solution onto a substrate from a first microsyringe;
spinning the substrate at 500-6000 rpm for a time sufficient to spread the metal solution;
washing the substrate with solvent;
depositing a microdrop of an organic ligand solution onto the substrate from a second microsyringe;
spinning the substrate at 500-6000 rpm for 5-10 seconds, whereby the metal solution reacts with the organic ligand solution to form a MOF layer with a thickness within a range of 2 nm to about 300 nm; and
washing the substrate with solvent;

wherein the substrate is spinning at about 100 rpm or is not spinning when the metal solution, the organic ligand solution, or both the metal and organic ligand solutions are deposited;
wherein the metal solution comprises metal ions selected from the group consisting of divalent metal ions and trivalent metal ions;
wherein the organic ligand solution comprises at least one ditopic or tritopic organic ligand.

2. The method of claim 1 , wherein the organic ligand solution comprises one or more of 1,4-benzenedicarboxylic acid (terephthalic acid), 1,3,5-benezenetricarboxylic acid (trimesic acid), 1,4-diazabicyclo[2.2.2]octane (dabco), 2-Methylimidazole, bipyridine, and pyrazine.

3. The method of claim 1 , wherein the substrate comprises alumina, titanium oxide, polymer, copolymer, carbon, metal, or a metal oxide.

4. The method of claim 3 , wherein the substrate is porous alumina.

5. The method of claim 4 , wherein the metal solution comprises Zn ions, the organic ligand solution comprises 2-Methylimidazole, and the MOF layer formed is a Zeolite Imidazolate Framework number 8 (ZIF-8) MOF layer.

6. The method of claim 4 , wherein the metal solution comprises Cu ions, the organic ligand solution comprises 1,3,5-benezenetricarboxylic acid, and MOF layer formed is a Hong Kong University of Science and Technology number 1 (HKUST-1) MOF layer.

7. The method of claim 3 , wherein the substrate includes gold functionalized with self-assembled monolayers.

8. The method of claim 7 , further comprising functionalizing the substrate with self-assembled monolayers consisting of 16-mercaptohexadecanoic acid before performing the first spin-coating cycle.

9. The method of claim 8 , wherein a portion of the substrate is pre-patterned with self-assembled monolayers.

10. The method of claim 3 , wherein the metal ions are selected from the group consisting of Fe, Al, Cu, Ni, Zn, Mn, Cd and Co ions and the ditopic or tritopic organic ligand is selected from the group consisting of terephthalic acid, trimesic acid, dabco, 2-Methylimidazole, and bipyridine.

11. The method of claim 1 , further comprising washing and drying the substrate before performing the first spin-coating cycle.

12. The method of claim 5 , wherein 10 to 200 cycles of spin-coating are performed.

13. The method of claim 12 , wherein performing 200 cycles produces a ZIF-8MOF film on the substrate with a thickness of 5 μm.

14. The method of claim 12 , wherein performing 200 cycles requires about 1.5 hours.

15. The method of claim 9 , wherein 10 to 100 cycles of spin-coating are performed.

16. The method of claim 15 , wherein performing 100 cycles requires 50 minutes.

17. The method of claim 1 , wherein the substrate is spinning at about 100 rpm when both the metal and organic ligand solutions are deposited.

18. The method of claim 1 , wherein the organic ligand solution comprises two or more different ditopic or tritopic organic ligands selected from the group consisting of terephthalic acid, 2-Methylimidazole, trimesic acid, dabco, bipyridine, and pyrazine.

19. The method of claim 1 , wherein the substrate is spun at a speed of 500-800 rpm after deposition of the metal solution and after deposition of the organic ligand solution.

Assignees

• Univ King Abdullah Sci & Tech

Inventors

• Eddaoudi Mohamed
• Shekhah Osama

Classifications

• B05D1/005

  Spin coating · CPC title

• B01J20/3236

  containing metal, other than zeolites, e.g. oxides, hydroxides, sulphides or salts · CPC title

• B01J20/3265

  with an organic functional group containing a metal, e.g. a metal affinity ligand · CPC title

• B01D2253/204

  Metal organic frameworks (MOF's) · CPC title

• B01J20/3208

  Polymeric carriers, supports or substrates · CPC title