Honeycomb structure

Patent metadata

Field	Value
Publication number	US-10675591-B2
Application number	US-201715464671-A
Country	US
Kind code	B2
Filing date	Mar 21, 2017
Priority date	Mar 25, 2016
Publication date	Jun 9, 2020
Grant date	Jun 9, 2020

Abstract

A honeycomb structure comprising: a honeycomb structure body that includes a plurality of porous partition walls and intersection parts, and a catalyst layer, wherein the porosity of the partition wall is 20 to 70%, the average pore diameter of the pores in the partition wall is 1 to 60 μm, a plurality of the partition walls includes a notched partition wall having a recessed part in which at least one end is notched, the ratio of the notched partition wall in the partition walls is 1 to 100%, the recessed part of the notched partition wall has a depth of 10 to 200% of the standard length, and the recessed part of the notched partition wall is a part having a width of 33 to 100% of the standard width.

First claim

What is claimed is:

1. A honeycomb structure comprising:
a honeycomb structure body that includes a plurality of porous partition walls which define a plurality of cells which become through channels for fluid extending from an inflow end face as one end face to an outflow end face as the other end face, and an intersection part at which one partition wall and an other partition wall intersect, and
a catalyst layer arranged on at least one of a surface of the partition wall of the honeycomb structure body and an inner surface of a pore in the partition wall,
wherein a porosity of the partition wall in the state where the catalyst layer is not arranged is 20 to 70%,
an average pore diameter of the pores in the partition wall in the state where the catalyst layer is not arranged is 1 to 60 μm,
a plurality of the partition walls includes a notched partition wall having a recessed part in which at least one end of the partition wall is notched,
a ratio of the notched partition walls to all of the partition walls is 1 to 100%, and
when a distance between the centers of intersection parts adjacent to each other on the end face is defined as a standard length, in the state where the catalyst layer is not arranged, the recessed part of each notched partition wall is a part having a depth of 10 to 200% of the standard length, and when a distance between the intersection parts adjacent to each other is defined as a standard width, the recessed part of each notched partition wall is a part having a width 33 to 100% of the standard width.

2. The honeycomb structure according to claim 1 , wherein the ratio of the notched partition wall in the partition walls is 1 to 60%.

3. The honeycomb structure according to claim 1 , wherein, when a distance between the centers of the intersection parts adjacent to each other on the end face is defined as a standard length, the recessed part of each notched partition wall has a depth of 50 to 150% of the standard length.

Assignees

• Ngk Insulators Ltd

Inventors

• Kurimoto Yudai
• Hirose Shogo
• Kondo Takahiro

Classifications

• B01J37/04

  Mixing {(B01J37/0009, B01J37/0018 take precedence)} · CPC title

• C04B38/0054

  the pores being microsized or nanosized · CPC title

• B01D69/02 Primary

  characterised by their properties · CPC title

• C04B35/00

  Shaped ceramic products characterised by their composition {(porous ceramic products C04B38/00; ceramic articles characterised by particular shape, see the relevant classes, e.g. linings for casting ladles, tundishes, cups or the like B22D41/02; ceramic substrates for microelectronic semi-conductors H10W70/692)}; Ceramics compositions ({shaping of ceramics B28B;} containing free metal bonded to carbides, diamond, oxides, borides, nitrides, silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides or sulfides other than as macroscopic reinforcing agents C22C); Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products {(infiltration of sintered ceramic preforms with molten metal C04B41/51; chemical preparation of powders of inorganic compounds C01)} · CPC title

• B01J23/78

  with alkali- or alkaline earth metals · CPC title