Electric vehicle powertrain and parking control method thereof

Patent metadata

Field	Value
Publication number	US-10670145-B2
Application number	US-201715829272-A
Country	US
Kind code	B2
Filing date	Dec 1, 2017
Priority date	Sep 7, 2017
Publication date	Jun 2, 2020
Grant date	Jun 2, 2020

Abstract

A powertrain for an electric vehicle includes: a motor that generates torque, a motor controller that controls the motor; a two-stage speed reducer connected to the motor and having a synchronizer movable to a neural position when the electric vehicle is parked; a pair of drive wheels connected to the two-stage speed reducer through a differential gear; a pair of electric parking brakes (EPBs) that locks or unlocks the pair of drive wheels, respectively, and a vehicle controller that controls the pair of EPBs. The synchronizer moves to the neutral position to prevent the torque of the motor from being delivered to the drive wheels.

First claim

What is claimed is:

1. A powertrain for an electric vehicle, the powertrain comprising:
a motor configured to generate torque;
a motor controller configured to control the motor;
a two-stage speed reducer connected to the motor and having a synchronizer movable to a neutral position when the electric vehicle is parked, the synchronizer configured to be movable by an electronic actuator;
a pair of drive wheels connected to the two-stage speed reducer through a differential gear;
a pair of electric parking brakes (EPBs) configured to lock or unlock the pair of drive wheels, respectively; and
a vehicle controller configured to control the pair of EPBs and the electronic actuator,
wherein the vehicle controller controls the synchronizer to move to the neutral position to prevent the torque of the motor from being delivered to the pair of drive wheels and to lock the pair of drive wheels by the pair of EPBs.

2. The powertrain of claim 1 , wherein the two-stage speed reducer includes an input shaft and a counter shaft arranged parallel to each other,
wherein a first drive gear and a second drive gear are mounted on the input shaft and spaced apart from each other,
wherein a first driven gear and a second driven gear are mounted on the counter shaft so as to be spaced apart from each other,
wherein the first drive gear is engaged with the first driven gear, and the second drive gear is engaged with the second driven gear, and
wherein the synchronizer is mounted on at least one of the input shaft or the counter shaft.

3. The powertrain of claim 2 , wherein the synchronizer is disposed between the first driven gear and the second driven gear on the counter shaft.

4. The powertrain of claim 3 , wherein the synchronizer is configured to move to a first coupling position to couple the first driven gear to the counter shaft, a second coupling position to couple the second driven gear to the counter shaft, or a neutral position such that the first driven gear and the second driven gear are decoupled from the counter shaft.

5. The powertrain of claim 2 , wherein the synchronizer is disposed between the first drive gear and the second drive gear on the input shaft.

6. The powertrain of claim 5 , wherein the synchronizer is configured to move to a first coupling position to couple the first drive gear to the input shaft, a second coupling position to couple the second drive gear to the input shaft, or a neutral position such that the first drive gear and the second drive gear are decoupled from the input shaft.

7. The powertrain of claim 1 , wherein the electronic actuator is electrically connected to the vehicle controller.

8. A parking control method of an electric vehicle powertrain that includes a motor configured to generate torque, a two-stage speed reducer connected to the motor, a synchronizer movable to a first coupling position, a second coupling position, or a neutral position within the two-stage speed reducer, a pair of drive wheels connected to the two-stage speed reducer through a differential gear, a pair of electric parking brakes (EPBs) configured to lock or unlock the pair of drive wheels, respectively, and a vehicle controller configured to control the pair of EPBs, the method comprising:
determining whether the electric vehicle is in a parked state while a vehicle speed is “0” and a brake-on signal is applied to each EPB by the vehicle controller;
moving the synchronizer of the two-stage speed reducer to the neutral position if the electric vehicle is in the parked state; and
locking the pair of drive wheels by the respective EPB,
wherein the synchronizer is configured to be movable by an electronic actuator, and
wherein the vehicle controller is further configured to control the electronic actuator.

9. The method of claim 8 , wherein the EPBs unlock the respective drive wheels if the electric vehicle is not in the parked state.

10. A parking control method of an electric vehicle powertrain that includes a motor configured to generate torque, a two-stage speed reducer connected to the motor, a synchronizer movable to a first coupling position, a second coupling position, or a neutral position within the two-stage speed reducer, a pair of drive wheels connected to the two-stage speed reducer through a differential gear, a pair of electric parking brakes (EPBs) configured to lock or unlock the pair of drive wheels, respectively, and a vehicle controller configured to control the pair of EPBs, the method comprising:
determining whether the electric vehicle is shifted from a parked state to a driving state while a vehicle speed is “0” and a brake-on signal is applied to each EPB by the vehicle controller;
moving the synchronizer of the two-stage speed reducer to the first coupling position or the second coupling position if the electric vehicle is shifted from the parked state to the driving state;
maintaining the pair of drive wheels in a locked state by a lock operation of the respective EPBs; and
unlocking the pair of drive wheels by the respective EPBs if an acceleration signal and a brake-off signal are applied to each EPB by the vehicle controller,
wherein the synchronizer is configured to be movable by an electronic actuator, and
wherein the vehicle controller is further configured to control the electronic actuator.

11. The method of claim 10 , wherein the vehicle controller controls the EPBs to lock the respective drive wheels in a case where the electric vehicle enters a hill.

Assignees

• Hyundai Motor Co Ltd
• Kia Motors Corp

Inventors

• Kim Jong Hyun
• Youn Seung Hyun
• Kim Yeon Ho

Classifications

• B60T7/042

  by electrical means, e.g. using travel or force sensors · CPC title

• B60T7/12

  for automatic initiation; for initiation not subject to will of driver or passenger {(limiting speed of vehicles other than rail vehicles B60K31/00)} · CPC title

• B60K17/16

  of differential gearing · CPC title

• F16H3/091

  including a single countershaft · CPC title

• F16D28/00

  Electrically-actuated clutches (arrangements for synchronisation F16D23/02; clutches actuated directly by means of an electromagnet F16D27/00; automatic clutches F16D43/00 - F16D45/00; external control F16D48/00) · CPC title