Independently rotatable propeller blade mounts

Patent metadata

Field	Value
Publication number	US-10669869-B1
Application number	US-201715600252-A
Country	US
Kind code	B1
Filing date	May 19, 2017
Priority date	May 19, 2017
Publication date	Jun 2, 2020
Grant date	Jun 2, 2020

Abstract

Aerial vehicles may be equipped with propellers having pivotable blades that are configured to rotate or fold when the propellers are not rotating under power. A pivotable blade may rotate about an axis of a propeller with respect to a hub in the presence of wind flow until the pivotable blade is coaligned with a fixed blade, in a direction opposite to the wind flow. A pivotable blade may also fold over a hub of a propeller in the presence of wind flow, with the pivotable blade and a fixed blade being oriented in directions opposite to the wind flow. A center of mass of the pivotable blade may be caused to be on the same side of an axis as a center of mass of a fixed blade, even where the axis is not normal to the wind flow, thereby reducing an amount of drag generated by the propeller.

First claim

What is claimed is:

1. An unmanned aerial vehicle comprising:
a frame;
a first motor mounted to the frame, wherein the first motor comprises a first shaft;
a first propeller comprising a first hub, a first blade joined to a first root and a second blade joined to a second root,
wherein the first hub is coupled to the first shaft and configured to rotate about a first axis defined by the first shaft during operation of the first motor,
wherein the first hub comprises a first guide track defined within an outer perimeter of the first hub,
wherein the first root is slidably mounted within the first guide track and configured to translate within the first guide track between a first perimetric position at a first end of the first guide track and a second perimetric position at a second end of the first guide track,
wherein the first perimetric position is antipodal to the second perimetric position,
wherein the second root is fixedly mounted to the first hub at a third perimetric position, and
wherein the third perimetric position is coaligned with the second perimetric position;

a second motor mounted to the frame, wherein the second motor comprises a second shaft; and
a second propeller comprising a second hub, a third blade joined to a third root and a fourth blade joined to a fourth root,
wherein the second hub is coupled to the second shaft and configured to rotate about a second axis defined by the second shaft during operation of the second motor.

2. The unmanned aerial vehicle of claim 1 ,
wherein the first axis is not normal to a forward orientation of the unmanned aerial vehicle, and
wherein the first axis is not parallel to the forward orientation of the unmanned aerial vehicle.

3. The unmanned aerial vehicle of claim 1 , further comprising:
at least one computer device in communication with the first motor and the second motor,
wherein the at least one computer device is configured to:
cause a first operation of the first motor at a first time;
cause a second operation of the second motor at approximately the first time; and
cause the first operation of the first motor to stop at a second time, wherein the second time follows the first time,
wherein the first root is urged into the first perimetric position during the first operation of the first motor, and
wherein the second root is urged into the second perimetric position after the first operation of the first motor is caused to stop.

4. The unmanned aerial vehicle of claim 1 , wherein the first blade is joined to the first root at a first hinged connection,
wherein the first blade is configured to pivot about the first hinged connection,
wherein the second blade is joined to the second root at a second hinged connection, and
wherein the second blade is configured to pivot about the second hinged connection.

5. The unmanned aerial vehicle of claim 1 ,
wherein the first blade is formed from at least one material,
wherein the second blade is formed from the at least one material, and
wherein the at least one material is at least one of:
carbon fiber;
graphite;
machined aluminum;
titanium;
fiberglass;
wood; or
plastic.

6. A propulsion unit comprising:
a motor configured to rotate a shaft about a shaft axis; and
a propeller comprising a hub, a first blade and a second blade,
wherein the hub is coupled to the shaft,
wherein the first blade is pivotably joined to the hub by a first root,
wherein the first root is configured to travel about the shaft axis between a first perimetric position on an external surface of the hub and a second perimetric position on the external surface of the hub,
wherein the second blade is joined to the hub by a second root, and
wherein the second root is fixed to the hub at a third perimetric position.

7. The propulsion unit of claim 6 ,
wherein the propulsion unit is mounted to a frame of an unmanned aerial vehicle having a forward orientation.

8. The propulsion unit of claim 7 ,
wherein the propulsion unit is mounted to the frame at a positive angle with respect to a normal to the forward orientation of the unmanned aerial vehicle.

9. The propulsion unit of claim 6 ,
wherein each of the second perimetric position and the third perimetric position is in a common plane with the shaft axis.

10. The propulsion unit of claim 6 ,
wherein the first perimetric position is antipodal to the second perimetric position.

11. The propulsion unit of claim 6 ,
wherein the hub comprises a track having a first end and a second end disposed in the external surface of the hub,
wherein the first end of the track corresponds to the first perimetric position,
wherein the second end of the track corresponds to the second perimetric position, and
wherein the first root is slidably mounted within the track and configured to travel between the first end of the track and the second end of the track.

12. The propulsion unit of claim 11 ,
wherein the first root is urged into the first end of the track during an operation of the motor.

13. The propulsion unit of claim 11 ,
wherein the hub further comprises a biasing element configured to urge the first root into the second end of the track when the motor is not operating.

14. The propulsion unit of claim 6 ,
wherein the first root is connected to the first blade at a first hinged connection defining a first hinge axis,
wherein the first blade is configured to rotate about the first hinge axis,
wherein the second root is connected to the second blade at a second hinged connection defining a second hinge axis, and
wherein the second blade is configured to rotate about the second hinge axis.

15. The propulsion unit of claim 6 , wherein the propeller further comprises a third blade pivotably joined to the hub by a third root,
wherein the third root is configured to travel about the shaft axis between a fourth perimetric position on the external surface of the hub and a fifth perimetric position on the external surface of the hub, and
wherein each of the fifth perimetric position, the third perimetric position and the second perimetric position is in a common plane with the shaft axis.

16. The propulsion unit of claim 6 ,
wherein the first blade is formed from at least one material,
wherein the second blade is formed from the at least one material, and
wherein the at least one material is at least one of:
carbon fiber;
graphite;
machined aluminum;
titanium;
fiberglass;
wood; or
plastic.

17. A method to operate an aerial vehicle comprising:
initiating an operation of a motor having a propeller coupled thereto at a first time,
wherein the propeller comprises a hub, a first blade and a second blade,
wherein the hub is coupled to a shaft of the motor,
wherein the first blade is pivotably joined to the hub by a first root,
wherein the first root is configured to travel between a first perimetric position on an external surface of the hub and a second perimetric position on the external surface of the hub,
wherein the second blade is joined to the hub by a second root, and
wherein the second root is fixed to the hub at a third perimetric position; and

stopping the operation of the motor at a second time,
wherein the first root is urged to the first perimetric position during the operation of the motor, and
wherein the first root is urged to the second perimetric position after the operation of the motor is stopped.

18. The method of claim 17 , wherein the motor is mounted to a frame of an aerial vehicle having a forwa

Assignees

• Amazon Tech Inc

Inventors

• Urban Bradley David
• Shiosaki Dominic Timothy
• Welsh Ricky Dean

Classifications

• F01D7/02 Primary

  having adjustment responsive to speed · CPC title

• B64C2201/027

  Operations & Transport · mapped topic

• F01D5/00

  Blades; Blade-carrying members (nozzle boxes F01D9/02); Heating, heat-insulating, cooling or antivibration means on the blades or the members {(special arrangements in rotors dealing with breaking off of part thereof F01D21/045)} · CPC title

• B64C2201/127

  Operations & Transport · mapped topic

• B64C39/024

  of the remote controlled vehicle type, i.e. RPV · CPC title