Additive manufacturing with coolant system

Patent metadata

Field	Value
Publication number	US-10668533-B2
Application number	US-201615211872-A
Country	US
Kind code	B2
Filing date	Jul 15, 2016
Priority date	Jul 17, 2015
Publication date	Jun 2, 2020
Grant date	Jun 2, 2020

Abstract

An additive manufacturing system includes a platen having a top surface to support an object being manufactured, a feed material dispenser to deliver a plurality of successive layers of feed material over the platen, an energy source positioned above the platen to fuse at least a portion of an outermost layer of feed material, and a coolant fluid dispenser to deliver a coolant fluid onto the outermost layer of feed material after at least a portion of the outermost layer has been fused.

First claim

What is claimed is:

1. An additive manufacturing system, comprising:
a platen having a top surface to support an object being manufactured;
a feed material dispenser to deliver a plurality of successive layers of feed material over the platen;
an energy source positioned above the platen to fuse at least a portion of an outermost layer of feed material; and
a coolant fluid dispenser to deliver a coolant fluid onto the outermost layer of feed material after at least a portion of the outermost layer has been fused.

2. The system of claim 1 , wherein the coolant fluid dispenser includes a conduit configured to deliver coolant fluid simultaneously across a width of the platen, and comprising an actuator coupled to the conduit to move the conduit along a length of the platen.

3. The system of claim 2 , wherein the conduit comprises a plurality of spaced apart apertures extending across the width of the platen.

4. The system of claim 2 , wherein the conduit comprises a contiguous slot extending across the width of the platen.

5. The system of claim 2 , wherein the energy source is configured to apply heat to a region that scans at least along the length of the platen, and the system is configured to cause the actuator to move the conduit in conjunction with motion of the region along the length of the platen.

6. The system of claim 5 , wherein the energy source is configured to generate a beam that scans in both length and width directions across the outermost layer of feed material.

7. The system of claim 6 , wherein the energy source comprises a laser.

8. The system of claim 5 , wherein the energy source is configured to simultaneously heat an area of the outermost layer of feed material that extends across a width of the platen.

9. The system of claim 8 , wherein the energy source comprises a linear array of heat lamps.

10. The system of claim 5 , wherein the conduit and energy source are supported in a fixed position relative to each other on a movable frame.

11. The system of claim 5 , comprising a second actuator to move the region relative to the platen, and a controller configured to cause the actuator to move the conduit in conjunction with motion caused by the second actuator.

12. The system of claim 2 , comprising a controller configured to cause the actuator to move the conduit across the platen after the energy source has heated the layer of feed material.

13. The system of claim 12 , wherein the energy source is configured to simultaneously heat all of the outermost layer of feed material.

14. The system of claim 13 , wherein the energy source comprises an array of heat lamps.

15. The system of claim 2 , wherein the feed material dispenser is configured to distribute feed material to a region that scans at least along the length of the platen, and the system is configured to cause the actuator to move the conduit in conjunction with motion of the region along the length of the platen.

16. The system of claim 15 , wherein the feed material dispenser comprises at least one of a spreader to push feed material from a reservoir adjacent the platen, or a distributor out of which material is delivered.

17. The system of claim 16 , wherein the conduit and spreader or distributor are supported in a fixed position relative to each other on a movable frame.

18. The system of claim 16 , comprising a second actuator to move the spreader or distributor relative to the platen, and a controller configured to cause the actuator to move the conduit in conjunction with motion caused by the second actuator.

19. The system of claim 1 , comprising a chamber in which the platen is suspended, and wherein the coolant fluid dispenser is configured to inject the coolant fluid into the chamber.

Assignees

• Applied Materials Inc

Inventors

• Ng Hou T
• Patibandla Nag B
• Joshi Ajey M
• Swaminathan Bharath
• Kumar Ashavani
• Ng Eric
• Frey Bernard
• Krishnan Kasiraman

Classifications

• B29C64/153 Primary

  using layers of powder being selectively joined, e.g. by selective laser sintering or melting · CPC title

• B23K26/703

  Cooling arrangements (by using a fluid stream B23K26/14) · CPC title

• B33Y10/00

  Processes of additive manufacturing · CPC title

• B22F2201/50

  air · CPC title

• B29C64/20

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title