Catheter and manufacturing method of catheter

Patent metadata

Field	Value
Publication number	US-10668245-B2
Application number	US-201715703276-A
Country	US
Kind code	B2
Filing date	Sep 13, 2017
Priority date	Mar 20, 2015
Publication date	Jun 2, 2020
Grant date	Jun 2, 2020

Abstract

A catheter and a manufacturing method thereof are disclosed, which can restrain a guide wire lumen and a dilation lumen from communicating with each other during thermal fusion-bonding while suppressing an increase in an outer diameter of a catheter shaft. A catheter has a catheter shaft in which a distal side shaft, an inner tube shaft, and a proximal side shaft are integrated with each other in a fusion region. The inner tube shaft has an opening portion which, opens outward and an arc-shaped portion which extends from the opening portion to a proximal side and which has only a portion of an entire circumference in a circumferential direction of the inner tube shaft. The fusion region includes the opening portion located on a distal side of a proximal end of the distal side shaft.

First claim

What is claimed is:

1. A catheter comprising:
a catheter shaft in which a distal side shaft that has a distal hollow portion, an inner tube shaft that is disposed inside the distal side shaft, and that has an inner tube hollow portion, and a proximal side shaft that has a proximal hollow portion communicating with the distal hollow portion are integrated with each other in a fusion region formed along an axial direction of the proximal side shaft;
the inner tube shaft having an opening portion through which the inner tube hollow portion opens outward, and an arc-shaped portion which extends along the axial direction from the opening portion to a proximal side and which has only a portion of an entire circumference in a circumferential direction of the inner tube shaft, and wherein the arc-shaped portion is parallel with a center axis of the opening portion;
the fusion region including the opening portion disposed on a distal side of a proximal end of the distal side shaft;
a region in which the arc-shaped portion and the proximal side shaft are fused with each other is formed in the fusion region on the proximal side of the opening portion; and
wherein the proximal side shaft and the inner tube shaft are fused with each other over an entire length from the proximal portion to the distal portion of the fusion region.

2. The catheter according to claim 1 , wherein a distal position of the fusion region is on a distal side of a proximal position of the distal side shaft and a distal position of the arc-shaped portion of the inner tube shaft and a distal position of the proximal side shaft or on a proximal side of the distal position of the proximal side shaft.

3. The catheter according to claim 1 , wherein the inner tube hollow portion in cross section has a circular shape and is configured to receive a guide wire.

4. The catheter according to claim 1 , wherein the distal hollow portion in cross section has a semi-circular shape and is configured to receive a dilation fluid.

5. The catheter according to claim 1 , further comprising:
a balloon disposed on a distal end side portion of the catheter shaft; and
a hub fixedly attached to a proximal side end portion of the catheter shaft.

6. The catheter according to claim 1 , wherein the arc-shaped portion of the inner tube shaft is smaller than a half of the entire circumference of the inner tube shaft in the circumferential direction.

7. The catheter according to claim 1 , wherein the proximal side shaft is cut in a slope shape from a distal side toward a proximal side.

8. The catheter according to claim 1 , wherein a hollow portion of the distal side shaft and a hollow portion of the proximal side shaft are located so as to be continuous with each other, and wherein a region including a most distal portion of the proximal side shaft is located so as to be adjacent to the inner tube shaft.

9. The catheter according to claim 1 , wherein a proximal position of a thermally shrinkable tube is located to be proximal of the arc-shaped portion.

10. The catheter according to claim 1 , wherein the proximal side end portion of the distal side shaft has a distal shaft arc-shaped portion in which only a portion in a circumferential direction of an entire circumference extends along the axial direction toward the proximal side.

11. A catheter comprising:
a catheter shaft in which a distal side shaft that has a distal hollow portion;
an inner tube shaft that is disposed inside the distal side shaft, the inner tube shaft having an inner tube hollow portion;
a proximal side shaft having a proximal hollow portion communicating with the distal hollow portion are integrated with each other in a fusion region formed along an axial direction of the proximal side shaft;
the inner tube shaft having an opening portion through which the inner tube hollow portion opens outward, and an arc-shaped portion which extends along the axial direction from the opening portion to a proximal side and which has only a portion of an entire circumference in a circumferential direction of the inner tube shaft, the portion of the entire circumference in the circumference direction of the inner tube shaft being smaller than a half of the entire circumference of the inner tube shaft in the circumferential direction, and wherein the arc-shaped portion is parallel with a center axis of the opening portion; and
wherein the proximal side shaft and the inner tube shaft are fused with each other over an entire length from the proximal portion to the distal portion of the fusion region.

12. The catheter according to claim 11 , wherein the fusion region includes the opening portion disposed on a distal side of a proximal end of the distal side shaft.

13. The catheter according to claim 11 , further comprising:
a region in which the arc-shaped portion and the proximal side shaft are fused with each other is formed in the fusion region on the proximal side of the opening portion.

14. The catheter according to claim 11 , wherein the inner tube hollow portion in cross section has a circular shape and is configured to receive a guide wire, and wherein the distal hollow portion in cross section has a semi-circular shape and is configured to receive a dilation fluid.

15. The catheter according to claim 11 , wherein a hollow portion of the distal side shaft and a hollow portion of the proximal side shaft are located so as to be continuous with each other, and wherein a region including a most distal portion of the proximal side shaft is located so as to be adjacent to the inner tube shaft.

16. The catheter according to claim 11 , wherein the proximal side end portion of the distal side shaft has a distal shaft arc-shaped portion in which only a portion in a circumferential direction of an entire circumference extends along the axial direction toward the proximal side.

17. A catheter comprising:
a catheter shaft in which a distal side shaft that has a distal hollow portion, an inner tube shaft that is disposed inside the distal side shaft, and that has an inner tube hollow portion, and a proximal side shaft that has a proximal hollow portion communicating with the distal hollow portion are integrated with each other in a fusion region formed along an axial direction of the proximal side shaft;
the inner tube shaft having an opening portion through which the inner tube hollow portion opens outward, and an arc-shaped portion which extends from the opening portion to a proximal side and which has only a portion of an entire circumference in a circumferential direction of the inner tube shaft, and wherein the arc-shaped portion is parallel with a center axis of the opening portion;
the fusion region including the opening portion disposed on a distal side of a proximal end of the distal side shaft;
a region in which the arc-shaped portion from a distal end of the arc-shaped portion to a proximal end of the arc-shaped portion is fused to the proximal side shaft in the fusion region on the proximal side of the opening portion; and
wherein the proximal side shaft and the inner tube shaft are fused with each other over an entire length from the proximal portion to the distal portion of the fusion region.

Assignees

• Terumo Corp

Inventors

• Kanae Tsuyoshi

Classifications

• A61M25/1036

  Making parts for balloon catheter systems, e.g. shafts or distal ends (A61M25/1029 takes precedence) · CPC title

• B29C63/0069

  of tubular articles · CPC title

• A61M25/0015

  Making lateral openings in a catheter tube, e.g. holes, slits, ports, piercings of guidewire ports; Methods for processing the holes, e.g. smoothing the edges · CPC title

• A61M2025/0183

  Rapid exchange or monorail catheters · CPC title

• A61M25/0009 Primary

  Making of catheters or other medical or surgical tubes · CPC title