Linear stepper motor and valve utilizing the same

Patent metadata

Field	Value
Publication number	US-10666124-B2
Application number	US-201815871567-A
Country	US
Kind code	B2
Filing date	Jan 15, 2018
Priority date	Feb 9, 2017
Publication date	May 26, 2020
Grant date	May 26, 2020

Abstract

A linear stepper motor with an actuating rod in a housing with a stator, a rotor and a replaceable bearing shield fixed on the stator is provided. The rotor includes a threaded shaft. The bearing shield defines two guide cut-outs. The actuating rod includes a spindle nut portion engaged with the threaded shaft, a replaceable coupling shank for a customer-specific actuating element, and two opposing parallel fork legs which link the spindle nut portion and the coupling shank and which are guided in a rotation-locked manner through the two guide cut-outs.

First claim

The invention claimed is:

1. A linear stepper motor comprising a stator including a housing, an actuating rod disposed in the housing, a rotor and a bearing shield fixed on the stator, the rotor comprising a threaded shaft, the bearing shield defining two guide cut-outs, the actuating rod comprising a spindle nut portion engaged with the threaded shaft, a coupling shank for a customer-specific actuating element, and two opposing parallel fork legs which link the spindle nut portion and the coupling shank and which are guided in a rotation-locked manner through the two guide cut-outs,
wherein the bearing shield is placed inside the clearance between the two fork legs of the actuating rod;
wherein the bearing shield is put together of two complementary bearing shield segments, between which, in the joined state, two self-contained guide cut-outs are formed to accommodate the fork legs of the actuating rod as well as a bearing bridge forming a bearing seat for the threaded shaft.

2. The linear stepper motor of claim 1 , wherein the bearing shield comprises two bearing shield segments of semi-circular shape, each with two partial cut-outs open towards the radius, which, in the joined state of the bearing shield segments, build up into two enclosed guide cut-outs to accommodate the fork legs of the actuating rod.

3. The linear stepper motor of claim 1 , wherein the bearing bridge is integrally moulded with the bearing shield segment.

4. The linear stepper motor of claim 1 , wherein the bearing shield segments, in the joined state, lock together by means of plug or latch tongues.

5. A linear stepper motor comprising a stator including a housing, an actuating rod disposed in the housing, a rotor and a bearing shield fixed on the stator, the rotor comprising a threaded shaft, the bearing shield defining two guide cut-outs, the actuating rod comprising a spindle nut portion engaged with the threaded shaft, a coupling shank for a customer-specific actuating element, and two opposing parallel fork legs which link the spindle nut portion and the coupling shank and which are guided in a rotation-locked manner through the two guide cut-outs;
wherein the bearing shield is placed inside the clearance between the two fork legs of the actuating rod;
wherein the bearing shield is constructed in a single piece and the two guide cut-outs to accommodate the fork legs of the actuating rod are open towards the rim through two parallel slots,
wherein a bearing bridge forms a bearing seat for the threaded shaft between the two guide cut-outs.

6. The linear stepper motor of claim 5 , wherein in an assembled state of the bearing shield, the two slots are closed by two stator projections of stator.

7. The linear stepper motor of claim 5 , wherein the bearing shield is formed in a single piece and has two diametrically arranged guide cut-outs opening directly on the rim to accommodate the fork legs of the actuating rod,
the bearing bridge for a bearing seat of the threaded shaft is formed between the two guide cut-outs, and
the bearing shield is inserted in the clearance between the fork legs of the actuating rod.

8. The linear stepper motor of claim 7 , wherein the bearing shield is fixed in an inner ring of the stator in a rotation-locked manner.

9. A linear stepper motor with an actuating rod in a housing with a stator, a rotor and a bearing shield fixed on the stator, the rotor comprising a threaded shaft, the bearing shield defining two guide cut-outs, the actuating rod comprising a spindle nut portion engaged with the threaded shaft, a coupling shank for a customer-specific actuating element, and two opposing parallel fork legs which link the spindle nut portion and the coupling shank and which are guided in a rotation-locked manner through the two guide cut-outs,
wherein the actuating rod forms radially oriented hook-shaped contours with its open ends at the fork legs, the coupling shank is radially pluggable with its mating contours enclosing the hook-shaped contours in a manner of a dovetail press fit.

10. The linear stepper motor of claim 9 , wherein the coupling shank has a stop limiting the radial plug-on path.

11. The linear stepper motor of claim 9 , wherein the coupling shank has elastically deformable zones in the area of the hook-shaped contours of the fork legs.

12. The linear stepper motor of claim 11 , wherein the elastically deformable zones are formed by corresponding recesses in the coupling shank.

13. The linear stepper motor of claim 11 , wherein permanent mechanical preloading acts in the fork legs by means of contour slopes in contact elastically deformable zones between the fork legs and the coupling shank in the area of the hook-shaped contours.

14. The linear stepper motor of claim 9 , wherein the actuating rod has more than two fork legs.

15. The linear stepper motor of claim 9 , wherein a contour for a function element in the coupling shank is defined.

16. The linear stepper motor of claim 9 , wherein a female thread is formed in a spindle nut portion that joins the fork legs at the root.

17. The linear stepper motor of claim 9 , wherein the actuating rod is made of a flexurally rigid injection moulded plastic material.

18. A valve comprising a linear stepper motor, wherein the linear stepper motor comprises an actuating rod, a stator, a rotor and a replaceable bearing shield fixed on the stator, the rotor comprises a threaded shaft, the bearing shield defines two guide cut-outs, the actuating rod comprises a spindle nut portion engaged with the threaded shaft, a replaceable coupling shank for a customer-specific actuating element, and two opposing parallel fork legs which link the spindle nut portion and the coupling shank and which are guided in a rotation-locked manner through the two guide cut-outs;
wherein the bearing shield is placed inside the clearance between the two fork legs of the actuating rod;
wherein the bearing shield is put together of two complementary bearing shield segments, between which, in the joined state, two self-contained guide cut-outs are formed to accommodate the fork legs of the actuating rod as well as a bearing bridge forming a bearing seat for the threaded shaft.

Assignees

• Johnson Electric Sa
• Johnson Electric Int Ag

Inventors

• Barthel Daniel Gerhard
• Währisch Sten
• Howack Gerd

Classifications

• H02K5/225

  Terminal boxes or connection arrangements (specially adapted for submersible motors H02K5/132) · CPC title

• H02K5/163

  radially supporting the rotary shaft at only one end of the rotor (H02K5/165, H02K5/167, H02K5/173 take precedence) · CPC title

• H02K7/085

  radially supporting the rotary shaft at only one end of the rotor (H02K7/086, H02K7/09 take precedence) · CPC title

• H02K15/03

  having permanent magnets · CPC title

• F16K31/047

  characterised by mechanical means between the motor and the valve, e.g. lost motion means reducing backlash, clutches, brakes or return means (F16K31/043 takes precedence) · CPC title