Insulating coating material having excellent wear resistance

Patent metadata

Field	Value
Publication number	US-10665362-B2
Application number	US-201715606508-A
Country	US
Kind code	B2
Filing date	May 26, 2017
Priority date	Nov 27, 2014
Publication date	May 26, 2020
Grant date	May 26, 2020

Abstract

An insulating coating material including an insulating film, and an adhesion layer on at least one side of an insulating film. The insulating film satisfies Formula (1) a=k×b3 . . . Formula (1) where a is a loop stiffness value in g/cm of the insulating film, b is a thickness in μm of the insulating film, and k is 0.000105 or more.

First claim

What is claimed is:

1. An insulating coating material, comprising:
an insulating film; and
an adhesion layer on at least one side of the insulating film,
wherein
the insulating film is a polyimide film,
the polyimide film comprises PDA as a diamine component and comprises PMDA, BPDA, and BTDA as an acid dianhydride component,
a total amount of PMDA and BPDA is from 40 mol % to 90 mol % of the acid dianhydride component contained in the entire polyimide film, and
the insulating film satisfies the following formula (1):
a=k×b 3   (1),

wherein a is a loop stiffness value in g/cm of the insulating film, b is a thickness in μm of the insulating film, and k is 0.000105 or more,
wherein the loop stiffness value a is 2.4 g/cm or less, and
the thickness b is 25 μm or less.

2. The insulating coating material of claim 1 , wherein the adhesion layer comprises a fluorine resin.

3. An insulating coating material, comprising:
an insulating film; and
an adhesion layer on at least one side of the insulating film,
wherein
the insulating film is a polyimide film,
the polyimide film comprises PDA as a diamine component and comprises PMDA, BPDA, and BTDA as an acid dianhydride component,
a total amount of PMDA and BPDA is from 40 mol % to 9 mol % of the acid dianhydride component contained in the entire polyimide film,
the insulating film has a yield strength of 160 MPa or more where the yield strength is obtained from a stress-strain curve obtained by a tensile elastic modulus measurement, and
the insulating film has a plastic deformation region that satisfies the following relationship (1):
2.6× a+ 175< x< 6.0× a+ 370  (1),

wherein x is a stress in MPa in the plastic deformation region, and a is a strain in % in the plastic deformation region.

4. The insulating coating material of claim 3 , wherein the insulating coating material has an abrasion property of 2.0 times or more.

5. The insulating coating material of claim 3 , wherein the adhesion layer comprises a fluorine resin.

6. An insulating coating material, comprising:
an insulating film; and
an adhesion layer on at least one side of the insulating film,
wherein
the insulating film is a polyimide film,
the polyimide film comprises PDA as a diamine component and comprises PMDA, BPDA, and BTDA as an acid dianhydride component, and
a total amount of PMDA and BPDA is from 40 mol % to 9 mol % of the acid dianhydride component contained in the entire polyimide film,
wherein an abrasion property of a laminate, which is obtained by laminating and integrating members such that the adhesion layer of the insulating coating material is in contact with a conducting wire and the laminate has a structure of insulating coating material/conducting wire/insulating coating material, is 3.0 times or more, and
wherein the insulating film has a thickness of 20 μm or less.

7. The insulating coating material of claim 6 , wherein the adhesion layer comprises a fluorine resin.

8. An insulated cable or an insulated wire obtained by a process comprising winding the insulating coating material of claim 1 around a conducting wire.

9. An insulated cable or an insulated wire obtained by a process comprising winding the insulating coating material of claim 3 around a conducting wire.

10. A method of evaluating an abrasion property of an insulating coating material, the method comprising:
producing a laminate obtained by laminating insulating films, adhesion layers and a conducting wire in the following order (a) or (b):
(a) insulating film—adhesion layer—conducting wire—adhesion layer—insulating film; or
(b) adhesion layer—insulating film—adhesion layer—conducting wire—adhesion layer—insulating film—adhesion layer; and

performing evaluation on the laminate,
wherein at least one insulating film in (a) and (b) is a polyimide film,
wherein the polyimide film comprises PDA as a diamine component and comprises PMDA, BPDA, and BTDA as an acid dianhydride component, and
a total amount of PMDA and BPDA is from 40 mol % to 90 mol % of the acid dianhydride component contained in the entire polyimide film.

11. The insulating coating material of claim 1 ,
wherein
the polyimide film comprises ODA and PDA as a diamine component,
a content of BTDA is from 10 mol % to 24 mol %, a content of PMDA is from 56 mol % to 85 mol %, and a content of BPDA is from 15 mol % to 25 mol %, each based on a total content of the acid dianhydride component of the entire polyimide film, and
a content PDA is from 40 mol % to 60 mol % based on a total content of the diamine component of the entire polyimide film.

12. The method of claim 10 , wherein
the polyimide film comprises ODA and PDA as a diamine component,
a content of BTDA is from 10 mol % to 24 mol %, a content of PMDA is from 56 mol % to 85 mol %, and a content of BPDA is from 15 mol % to 25 mol %, each based on a total content of the acid dianhydride component of the entire polyimide film, and
a content PDA is from 40 mol % to 60 mol % based on a total content of the diamine component of the entire polyimide film.

13. The insulating coating material of claim 1 , wherein the thickness b is from 5 μm to 25 μm.

14. The insulating coating material of claim 1 , wherein k is 0.000113 or more.

15. The insulating coating material of claim 1 , wherein k is 0.000120 or more.

16. The insulating coating material of claim 1 , wherein the loop stiffness value a is 1.6 g/cm or less.

17. The insulating coating material of claim 1 , wherein the loop stiffness value a is 1.0 g/cm or less.

18. The insulating coating material of claim 1 , wherein the yield strength is 175 MPa or more.

19. The insulating coating material of claim 1 , wherein the yield strength is 200 MPa or more.

20. The insulating coating material of claim 1 , wherein the yield strength is 230 MPa or more.

Assignees

• Kaneka Corp

Inventors

• Kondo Yasutaka
• Tawada Makoto
• Ono Kazuhiro

Classifications

• H01B7/02

  Disposition of insulation · CPC title

• H01B13/0036

  Details · CPC title

• H01B3/306 Primary

  Polyimides or polyesterimides · CPC title

• B32B27/34

  comprising polyamides · CPC title

• B29C63/04

  by folding, winding, bending or the like · CPC title