Method and apparatus for common manifold charge compensator

Patent metadata

Field	Value
Publication number	US-10663199-B2
Application number	US-201815957075-A
Country	US
Kind code	B2
Filing date	Apr 19, 2018
Priority date	Apr 19, 2018
Publication date	May 26, 2020
Grant date	May 26, 2020

Abstract

An HVAC system includes an evaporator. A compressor is fluidly coupled to the evaporator via a suction line. A condenser is fluidly coupled to the compressor via a discharge line. The condenser includes a first pass and a second pass. A common manifold fluidly couples the first pass and the second pass. A charge compensator is fluidly coupled to the common manifold above a maximum liquid level of the common manifold.

First claim

What is claimed is:

1. A heating, ventilation, and air conditioning (“HVAC”) system comprising:
an evaporator;
a compressor fluidly coupled to the evaporator via a suction line;
a condenser fluidly coupled to the compressor via a discharge line, the condenser comprising a first pass and a second pass;
a common manifold having an upper section and a lower section fluidly coupling the first pass and the second pass, wherein the upper section and the lower section are discontinuous portions of the common manifold; and
a charge compensator fluidly coupled to the common manifold connecting the upper section to the lower section, the charge compensator being fluidly coupled to the upper section via an upper connection line and the lower section via a lower connection line, and wherein the charge compensator is above a maximum liquid level of the common manifold.

2. The HVAC system of claim 1 , comprising:
a metering device fluidly coupled to the second pass of the condenser;
a distributor fluidly coupled to the metering device; and
wherein the evaporator is fluidly coupled to the distributor via a plurality of evaporator circuit lines.

3. The HVAC system of claim 1 , wherein the condenser comprises a plurality of microchannels.

4. The HVAC system of claim 1 , wherein:
the upper connection line is fluidly coupled to the upper section of the common manifold proximate the first pass; and
the lower connection line is fluidly coupled to the lower section of the common manifold proximate the second pass.

5. The HVAC system of claim 1 , wherein:
the condenser operates at one of a first refrigerant pressure and an second refrigerant pressure, wherein the second refrigerant pressure is greater than the first refrigerant pressure; and
the charge compensator contains only refrigerant vapor at the first refrigerant pressure.

6. The HVAC system of claim 5 , wherein liquid refrigerant enters the charge compensator via at least one of the upper connection line and the lower connection line when the condenser operates at the second refrigerant pressure.

7. The HVAC system of claim 6 , wherein, upon returning to the first refrigerant pressure, the liquid refrigerant drains due to gravity from the charge compensator as well as due to pressure difference across the charge compensator.

8. A condenser, comprising:
a first pass;
a second pass;
a common manifold having an upper section and a lower section fluidly coupling the first pass to the second pass, wherein the upper and the lower section are discontinuous portions of the common manifold; and
a charge compensator fluidly coupled to the common manifold connecting the upper section to the lower section, wherein the charge compensator is above a maximum liquid level of the common manifold, and wherein the charge compensator is fluidly coupled to the upper section via an upper connection line and the lower section via a lower connection line.

9. The condenser of claim 8 , wherein:
refrigerant vapor enters the first pass; and
refrigerant leaves the first pass as a saturated liquid/gas mixture.

10. The condenser of claim 9 , wherein:
the upper connection line is fluidly coupled to the upper section of the common manifold proximate the first pass; and
the lower connection line is fluidly coupled to the lower section of the common manifold proximate the second pass.

11. The condenser of claim 8 , wherein:
the condenser operates at one of a first refrigerant pressure and an second refrigerant pressure, wherein the second refrigerant pressure is greater than the first refrigerant pressure; and
the charge compensator contains only refrigerant vapor at the first refrigerant pressure.

12. The condenser of claim 11 , wherein liquid refrigerant enters the charge compensator via at least one of the upper connection line and the lower connection line when the condenser operates at the second refrigerant pressure.

13. The condenser of claim 12 , wherein, upon returning to the first refrigerant pressure, the liquid refrigerant drains due to gravity from the charge compensator as well as due to pressure difference across the charge compensator.

14. The condenser of claim 8 , wherein:
the first pass comprises a plurality of microchannels; and
the second pass comprises a plurality of microchannels.

15. A method for addressing elevated discharge pressure, the method comprising:
fluidly coupling a common manifold having an upper section and a lower section to a first pass and to a second pass of a condenser, wherein the upper section and the lower section are discontinuous portions of the common manifold;
fluidly coupling a charge compensator to the common manifold thereby connecting the upper section to the lower section, the charge compensator being fluidly coupled to the upper section via an upper connection line and the lower section via a lower connection line; and
positioning the charge compensator above a maximum liquid level of the manifold.

16. The method of claim 15 , wherein the fluidly coupling comprises coupling the charge compensator to the common manifold via the upper connection line proximate a first pass and the lower connection line proximate the second pass.

17. The method of claim 15 , wherein:
the condenser operates at one of a first refrigerant pressure and an second refrigerant pressure, wherein the second refrigerant pressure is greater than the first refrigerant pressure; and
the charge compensator contains only refrigerant vapor at the first refrigerant pressure.

18. The method of claim 17 , wherein liquid refrigerant enters the charge compensator via at least one of the upper connection line and the lower connection line when the condenser operates at the second refrigerant pressure.

19. The method of claim 18 , wherein, upon returning to the first refrigerant pressure, the liquid refrigerant drains due to gravity from the charge compensator as well as due to pressure difference across the charge compensator.

Assignees

• Lennox Ind Inc

Inventors

• Giles Eric
• Goel Rakesh
• Rajan Siddarth

Classifications

• F25B6/04

  arranged in series · CPC title

• F25B39/04 Primary

  Condensers · CPC title

• F25B2400/0403

  for condensers · CPC title

• F25B2400/16

  Receivers · CPC title

• F25B41/003 Primary

  Mechanical Engineering · mapped topic