Filling assist mechanisms and keyed interfaces for drug delivery devices

Patent metadata

Field	Value
Publication number	US-10661012-B2
Application number	US-201715398657-A
Country	US
Kind code	B2
Filing date	Jan 4, 2017
Priority date	Jan 4, 2016
Publication date	May 26, 2020
Grant date	May 26, 2020

Abstract

Systems, components, and methods are disclosed for withdrawing drug from a liquid drug container and transferring drug to a medical device. One or more components may have keying features so that only the correct liquid drug container and medical device are accessed, making sure the medical device is filled with the correct drug. A syringe needle hub may have keying features corresponding to keying features on a cap on the liquid drug container and on the medical device. An alignment device facilitates easy-to-operate filling of a medical device. The alignment device aligns a liquid drug container over a fill port of the medical device and can include components for moving the liquid drug container into engagement with the medical device and for automatically initiating drug transfer to the medical device. A retractable skirt or needle cover protects the needle and is unlocked only when the skirt or needle cover is close to or touching the medical device.

First claim

What is claimed is:

1. A method for filling a medication reservoir of a medical device with a medication, the method comprising:
mating a medical device nest in a baseplate with the medical device, the medical device nest comprising at least one keying feature that prevents types of medical devices different from a type of the medical device from mating with the medical device nest;
mating a medication nest in the baseplate with a drug container, the medication nest comprising at least one keying feature that prevents types of containers different from a type of the drug container from mating with the medication nest; and
pumping medication from a pump mechanism coupled to the baseplate and aligned with the medical device nest and the medication nest from the drug container to the reservoir of the medical device.

2. The method of claim 1 , further comprising:
detecting, via the at least one keying feature, electric characteristics of circuitry for the drug container;
detecting a match of the electrical characteristics to expected values;
in response to the detected match, sending a signal to a receiver circuit in the medical device; and
enabling, upon receipt of the signal, transfer of medication to the medical device.

3. A system for filling a medication reservoir of a medical device with a medication, the system comprising:
a medical device nest configured for mating with the medical device, the medical device nest comprising at least one keying feature that prevents types of medical devices different from a type of the medical device from mating with the medical device nest;
a medication nest configured for mating with a drug container, the medication nest comprising at least one keying feature that prevents types of containers different from a type of the drug container from mating with the medication nest;
means for moving medication from the drug container to the reservoir of the medical device; and
a baseplate that defines the medical device nest and the medication nest and having a location for coupling the means for moving medication to the baseplate.

4. The system of claim 3 , wherein the drug container comprises a vial, a cartridge, an auto injector, a pen, a pre-filled syringe or an empty syringe.

5. The system of claim 3 , wherein the means for moving medication comprises a pump.

6. The system of claim 5 , wherein the pump comprises an infusion pump.

7. The system of claim 3 , wherein the at least one keying feature of the medical device nest comprises a recess or tab.

8. The system of claim 3 , wherein the medical device nest comprises a keying feature that is positive or negative and wherein the medication nest comprises a keying feature that is positive or negative.

9. The system of claim 3 , further comprising circuitry to detect electrical characteristics of the drug container using electrical contacts on the drug container and to compare the electrical characteristics to expected values.

10. The system of claim 9 , further comprising sending a wireless signal to the medical device if the electrical characteristics match the expected values.

11. The system of claim 3 , wherein a keying feature is integrated with the drug container or medical device.

12. The system of claim 3 , wherein a keying feature is integrated with an attachment attached to the drug container or medical device.

13. The system of claim 3 , wherein a keying feature of the drug container resembles a keying feature of the medical device.

Assignees

• Insulet Corp

Inventors

• Nazzaro David
• Mccaffrey Maureen
• Rioux Robert F
• Graffeo Michael Philip
• Mclaughlin Ian
• Jansky Nicholas
• Rosenblum Sam
• Clare David
• Schaefer Robert D
• Allis Daniel P
• Dillon Bryan
• Barletta Steven
• Choate Bryan
• Dobry Raymond
• Lefavour John

Classifications

• A61M5/1782 Primary

  Devices aiding filling of syringes in situ (combination of a vial and a syringe for transferring or mixing their contents A61J1/2096, filling of medical containers in general B65B3/003) · CPC title

• A61M5/321

  Means for protection against accidental injuries by used needles · CPC title

• A61M2005/3267

  Biased sleeves where the needle is uncovered by insertion of the needle into a patient's body · CPC title

• A61M2205/6045

  having complementary physical shapes for indexing or registration purposes · CPC title

• A61M2005/3109

  Caps sealing the needle bore by use of, e.g. air-hardening adhesive, elastomer or epoxy resin · CPC title