Temperature sensor, battery system and method for fitting a battery system

Patent metadata

Field	Value
Publication number	US-10658711-B2
Application number	US-201716095393-A
Country	US
Kind code	B2
Filing date	Apr 7, 2017
Priority date	Apr 20, 2016
Publication date	May 19, 2020
Grant date	May 19, 2020

Abstract

The invention relates to a temperature sensor (5) for measuring a temperature of a battery system (1) for storing electrical energy and also for supplying an electric motor of a motor vehicle with electrical energy. The temperature sensor (5) has a sensor head (6) and connection wires (7) electrically coupled to the sensor head. At least one of the connection wires (7) is at least partially formed as a spring element (8) or forms at least part of a spring element (8), wherein the spring element (8) is formed as a helical spring or as twisted. The invention further relates to a battery system (1) with at least one temperature sensor (5) for measuring a temperature of at least one battery cell (3), wherein the temperature sensor (5) has at least one spring element (8), which is mechanically attached to a sensor head (6) of the temperature sensor (5) and is fastened to the battery management system (4) in such a way that the sensor head (6) is pressed by the spring element (8) onto a measuring point (9) on a battery unit (2) of the battery system (1). The invention also relates to a method for fitting such a battery system (1).

First claim

What is claimed is:

1. A battery system ( 1 ) for storing electrical energy and for supplying an electric motor of a motor vehicle with electrical energy, the battery system ( 1 ) comprising a battery unit ( 2 ) having at least one battery cell ( 3 ) and a temperature sensor ( 5 ) for measuring a temperature of the at least one battery cell ( 3 ), said temperature sensor ( 5 ) comprising a sensor head ( 6 ) and connection wires ( 7 ) that are electrically connected to the sensor head ( 6 ), wherein at least one of the connection wires ( 7 ) is configured at least in part as a spring element ( 8 ) or forms at least one part of a spring element ( 8 ), wherein the spring element ( 8 ) is configured in the shape of a helical spring or in a twisted manner, and wherein the sensor head ( 6 ) is pressed by the spring element ( 8 ) against a measuring site ( 9 ) of the at least one battery cell ( 3 ).

2. The battery system ( 1 ) as claimed in claim 1 , characterized in that the spring element ( 8 ) is formed at least in part from a twisted arrangement of at least two connection wires ( 7 ).

3. The battery system ( 1 ) as claimed in claim 1 , characterized in that the temperature sensor ( 5 ) is configured as an NTC sensor.

4. A battery system ( 1 ) for storing electrical energy and for supplying an electric motor of a motor vehicle with electrical energy, said battery system comprising a battery unit ( 2 ) having at least one re-chargeable battery cell ( 3 ), a battery management system ( 4 ) for monitoring the battery system ( 1 ) and at least one temperature sensor ( 5 ) for measuring a temperature of the at least one battery cell ( 3 ), wherein the temperature sensor ( 5 ) comprises a sensor head ( 6 ) and connection wires ( 7 ) that are electrically coupled to the sensor head ( 6 ), characterized in that the temperature sensor ( 5 ) comprises at least one spring element ( 8 ) that is mechanically connected to the sensor head ( 6 ) and is attached to the battery management system ( 4 ) in such a manner that the sensor head ( 6 ) is pressed by the spring element ( 8 ) against a measuring site ( 9 ) of the at least one battery cell ( 3 ).

5. The battery system ( 1 ) as claimed in claim 4 , characterized in that the temperature sensor ( 5 ) comprises a sensor head ( 6 ) and connection wires ( 7 ) that are electrically connected to the sensor head, characterized in that at least one of the connection wires ( 7 ) is configured at least in part as a spring element ( 8 ) or forms at least one part of a spring element ( 8 ), wherein the spring element ( 8 ) is configured in the shape of a helical spring or in a twisted manner.

6. The battery system ( 1 ) as claimed in claim 4 , characterized in that at least one measuring site ( 9 ) of the battery unit ( 2 ) is provided on a cell housing ( 10 ), a cell connector or a cell cover ( 11 ) of the battery unit ( 2 ).

7. The battery system ( 1 ) as claimed in claim 4 , characterized in that the connection wires are electrically coupled to a circuit board ( 12 ) of the battery management system ( 4 ) and/or are held against a circuit board ( 12 ) of the battery management system ( 4 ).

8. The battery system ( 1 ) as claimed in claim 4 , characterized in that the sensor head ( 6 ) is attached to the measuring site ( 9 ).

9. The battery system ( 1 ) as claimed in claim 4 , characterized in that the battery unit ( 2 ) comprises at the measuring site ( 9 ) a first contact surface that corresponds with a second contact surface of the sensor head ( 6 ) in such a manner that a common contact surface is formed on the battery unit ( 2 ) and the sensor head ( 6 ).

10. A method for mounting the battery system ( 1 ) as claimed in claim 1 , said method comprising the steps:
providing the battery unit ( 2 ) having the at least one battery cell ( 3 ),
providing a battery management system ( 4 ) for monitoring the battery system ( 1 ),
electrically coupling and mechanically attaching the connection wires ( 7 ) of the temperature sensor ( 5 ) to the battery management system ( 4 ), and
arranging the battery management system ( 4 ) in such a manner relative to the battery unit ( 2 ) that the sensor head ( 6 ) that is remote from the battery management system ( 4 ) and is part of the temperature sensor ( 5 ) is pressed by the spring element ( 8 ) of the temperature sensor ( 5 ) against the measuring site ( 9 ) of the battery unit ( 2 ).

11. The battery system ( 1 ) as claimed in claim 4 , characterized in that the sensor head ( 6 ) is attached to the measuring site ( 9 ) by an adhesive.

Assignees

• Bosch Gmbh Robert

Inventors

• Lorenz Lisa
• Otto Andreas
• Jasch Walter

Classifications

• G01R31/36

  Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC] · CPC title

• H01M10/613

  Cooling or keeping cold · CPC title

• H05K1/18

  structurally associated with non-printed electric components (H05K1/16 takes precedence) · CPC title

• H01M10/625

  Vehicles · CPC title

• H05K2201/10151

  Sensor · CPC title