Polyolefin microporous membrane, production method thereof, separator for non-aqueous electrolyte secondary battery, and non-aqueous electrolyte secondary battery

Patent metadata

Field	Value
Publication number	US-10658640-B2
Application number	US-201515329868-A
Country	US
Kind code	B2
Filing date	Aug 7, 2015
Priority date	Aug 12, 2014
Publication date	May 19, 2020
Grant date	May 19, 2020

Abstract

The present invention provides a microporous membrane having an excellent balance of temperature characteristics, shrinkage characteristics, permeability, and strength, and thereby realizes a separator for a non-aqueous electrolyte secondary battery and a non-aqueous electrolyte secondary battery, having excellent performance and excellent safety. A polyolefin microporous membrane having;
a temperature difference not less than 7.2° C. between a shutdown shrinkage temperature and a maximum shrinkage temperature in a TD measured by TMA;
a shrinkage rate difference less than 25% between a shutdown shrinkage rate and a maximum shrinkage rate in the TD;
a pin puncture strength at a membrane thickness of 16 μm being not less than 400 gf; and
a ratio of pin puncture strength to air permeation resistance at a membrane thickness of 16 μm being from 2.0 to 4.0 (gf/(sec/100 cc)).

First claim

The invention claimed is:

1. A polyolefin microporous membrane, comprising: a temperature difference not less than 7.2° C. between a shutdown shrinkage temperature and a maximum shrinkage temperature in a direction transverse to a machine direction (TD) as measured by a thermomechanical analyzer (TMA);
a rate difference less than 25% between a shutdown shrinkage rate and a maximum shrinkage rate in the TD;
a pin puncture strength at a membrane thickness of 16 μm being not less than 400 gf; and
a ratio of pin puncture strength to air permeation resistance at a membrane thickness of 16 μm being from 2.0 to 4.0 (gf/(sec/100 cc)).

2. The polyolefin microporous membrane according to claim 1 , having a porosity not less than 45%.

3. The polyolefin microporous membrane according to claim 1 , wherein a content of a polyolefin having a molecular weight of not greater than 5.0×10 5 is not greater than 63 wt. %, and a content of a polyolefin having a molecular weight of not less than 1.0×10 6 is not less than 21 wt. %.

4. The polyolefin microporous membrane according to claim 1 , wherein a content of an ultrahigh molecular weight polyolefin having a weight average molecular weight of not less than 1.0×10 6 is from 15 to 45 wt. %.

5. A separator for a non-aqueous electrolyte secondary battery comprising a polyolefin microporous membrane, wherein the polyolefin microporous membrane comprises:
a temperature difference not less than 7.2° C. between a shutdown shrinkage temperature and a maximum shrinkage temperature in a direction transverse to a machine direction (TD) as measured by a thermomechanical analyzer (TMA);
a rate difference less than 25% between a shutdown shrinkage rate and a maximum shrinkage rate in the TD;
a pin puncture strength at a membrane thickness of 16 μm being not less than 400 gf; and
a ratio of pin puncture strength to air permeation resistance at a membrane thickness of 16 μm being from 2.0 to 4.0 (gf/(sec/100 cc)).

6. The separator according to claim 5 , wherein the polyolefin microporous membrane has a porosity not less than 45%.

7. The separator according to claim 5 , wherein the polyolefin microporous membrane has a content of a polyolefin having a molecular weight of not greater than 5.0×10 5 not greater than 63 wt. %, and wherein the polyolefin microporous membrane has a content of a polyolefin having a molecular weight not less than 1.0×10 6 of not less than 21 wt. %.

8. The separator according to claim 5 , wherein the polyolefin microporous membrane has a content of an ultrahigh molecular weight polyolefin having a weight average molecular weight not less than 1.0×10 6 from 15 to 45 wt. %.

9. A non-aqueous electrolyte rechargeable battery comprising the separator of claim 5 .

Assignees

• Toray Industries

Inventors

• Sugata Masami
• Toyota Naoki

Classifications

• H01M2300/0017

  Non-aqueous electrolytes · CPC title

• H01M10/0566

  Liquid materials · CPC title

• C08J9/28

  by elimination of a liquid phase from a macromolecular composition or article, e.g. drying of coagulum · CPC title

• C08J2323/06

  Polyethene · CPC title

• C08J2423/06

  Polyethene · CPC title