Method, system and apparatus for non-destructive testing (NDT) of electrical power line systems

Patent metadata

Field	Value
Publication number	US-10656104-B2
Application number	US-201816163276-A
Country	US
Kind code	B2
Filing date	Oct 17, 2018
Priority date	Oct 17, 2017
Publication date	May 19, 2020
Grant date	May 19, 2020

Abstract

A system for non-destructive testing of an overhead energized electrical component. The system has a base, an X-ray source, an X-ray digital imager, and an imager controller. The system also has a removable electrically conductive flexible shield which is adapted to be operatively coupled to, and to encapsulate, at least the base, the X-ray source, the X-ray digital imager and the imager controller so as to form a shrouded system. In a use position, when the shrouded system is positioned adjacent the energized electrical component so as to non-destructively test the energized electrical component, the shield protects at least the base, the X-ray source, the X-ray digital imager and the imager controller from electric fields around the energized electrical component while allowing signal communication between at least the X-ray source and the energized electrical component.

First claim

What is claimed is:

1. A system for non-destructive testing of an energized electrical component which is supported in an overhead position in an electrical power line system, the system comprising:
an elongate base having a first end and a second end and a length therebetween;
an X-ray source adapted to be mounted on the base at about its first end;
an X-ray digital imager adapted to be mounted on the base at about its second end, wherein the X-ray source and the X-ray digital imager, when so located, are in an operative opposed facing spatial relationship;
an imager controller adapted to be mounted to the base; and
a removable electrically conductive flexible shield adapted to be operatively coupled to, and to encapsulate, at least the base, the X-ray source, the X-ray digital imager and the imager controller, the shield being further adapted to be releasably coupled to a live-line tool, and wherein,
when the shield is coupled to and encapsulates at least each of the base, the X-ray source, the X-ray digital imager and the imager controller to form a shrouded system, and the shrouded system is releasably coupled to the live-line tool, the shrouded system is positionable adjacent the energized electrical component so as to non-destructively test the energized electrical component while shielding at least the base, the X-ray source, the X-ray digital imager and the imager controller from electric fields around the energized electrical component and allowing at least one signal communication between the shrouded system and an external component.

2. The system of claim 1 , wherein the external component is the energized electrical component and the at least one signal communication includes a first signal communication between at least the X-ray source and the energized electrical component.

3. The system of claim 1 , wherein the shield is a flexible form-fitted woven cover which includes inter woven electrically conductive threads.

4. The system of claim 3 , wherein electrically conductive threads are metallic threads.

5. The system of claim 4 , wherein the woven cover is formed in a herringbone pattern having a repetitive weave in the range of substantially 10 mm to 20 mm.

6. The system of claim 3 , wherein the flexible cover includes one or more electrically conductive flexible fastening elements on an inside surface thereof for electrically conductive coupling of the flexible cover to at least the base, the X-ray source, the digital imager and the imager controller.

7. The system of claim 6 , wherein an outside surface of the flexible cover includes at least one coupling interface which is adapted to receive, engage or couple with the live-line tool.

8. The system of claim 3 further comprising a communication interface to communicate with a remote processing unit.

9. The system of claim 8 , wherein the flexible cover is further adapted to be operatively coupled to the communication interface and encapsulate the communication interface during use.

10. The system of claim 9 , wherein the communication interface is a wireless interface.

11. The system of claim 10 , wherein the external component is the remote processing unit and the at least one signal communication includes a second signal communication between the encapsulated communication interface and the remote processing unit.

12. The system of claim 1 , wherein the base is a T-shaped plate in plan view and includes a flange and an elongate leg extending perpendicularly from a center of the flange, and wherein the first end of the base is defined by an outer, free end of the leg distal from the flange, and the second end of the base includes the flange.

13. The system of claim 12 , wherein the base further comprises a support plate underlying the leg and extending at least along a length thereof.

14. The system of claim 13 , wherein the imager controller is mounted on the support plate.

15. A method for non-destructive testing of an energized electrical component which is supported in an overhead position in an electrical power line system, the method comprising:
locating an X-ray source and an X-ray digital imager on an elongate base in an opposed facing spatial relationship;
connecting an imager controller to the base;
encapsulating at least each of the base, the X-ray source, the X-ray digital imager and the imager controller within a removable electrically conductive flexible shield to form a shroud thereover;
releasably coupling a live-line tool to the shroud;
manipulating the live-line tool to position the shroud adjacent the energized electrical component for non-destructive testing of the energized electrical component while shielding at least the base, the X-ray source, the X-ray digital imager and the imager controller from electric fields around the energized electrical component and allowing at least one signal communication between the shroud and an external component.

16. The method of claim 15 , wherein the external component is the energized electrical component and non-destructive testing of the energized electrical component includes taking at least one digital image of the energized electrical component by allowing a first signal communication in the X-ray bandwidth between the shroud and the energized electrical component.

17. The method of claim 15 , wherein the step of encapsulation further comprises encapsulating at least each of the base, the X-ray source, the X-ray digital imager and the imager controller within a removable electrically conductive flexible form-fitted cover.

18. The method of claim 15 further comprises wirelessly transmitting the at least one digital image via a wireless interface located on the base.

19. The method of claim 18 , wherein the external component is a remote processing unit and wirelessly transmitting includes allowing a second signal communication in the Wi-Fi bandwidth between the shroud and the remote processing unit.

Assignees

• Quanta Associates Lp

Inventors

• Hill James Ronald
• Dodds Donald
• Rogers Jeffrey Victor
• Stock Calvin Edward
• Nesbitt Benjamin John William

Classifications

• G01N2223/301

  portable apparatus · CPC title

• G01N23/083 Primary

  the radiation being X-rays · CPC title

• G01N23/04

  and forming images of the material · CPC title

• G01N23/18 Primary

  Investigating the presence of flaws defects or foreign matter · CPC title