Composite panel for sound absorption and sound insulation

Patent metadata

Field	Value
Publication number	US-10654424-B2
Application number	US-201715840466-A
Country	US
Kind code	B2
Filing date	Dec 13, 2017
Priority date	Oct 24, 2017
Publication date	May 19, 2020
Grant date	May 19, 2020

Abstract

Disclosed herein is a composite panel for sound absorption that may absorb and block noise. The composite panel may include: a first perforated panel comprising first embosses and first perforation groups formed in a predetermined pattern, wherein the first embosses are formed by forming a plurality of cells and the first perforation groups are formed by collecting a plurality of first perforated holes; an embossed panel comprising second embosses formed by forming the plurality of cells and coupled to the first perforated panel wherein the embossed panel is laminated with the first perforated panel; and a sound absorbing and insulating material inserted between the first perforated panel and the embossed panel.

First claim

What is claimed is:

1. A composite panel for sound absorption, comprising:
a first perforated panel comprising first embosses and first perforation groups formed in a predetermined pattern, wherein the first embosses comprises a plurality of cells and the first perforation groups comprises a plurality of first perforated holes;
an embossed panel comprising second embosses comprising the plurality of cells, the embossed panel coupled to the first perforated panel; and
a sound absorbing and insulating material inserted between the first perforated panel and the embossed panel to absorb and block noise,
wherein in the first perforation group, a virtual regular hexagonal pattern is formed by a group of the plurality of first perforated holes, and the regular hexagonal patterns are disposed in a honeycomb structure.

2. The composite panel of claim 1 , wherein the embossed panel is coupled to the first perforated panel by laminating.

3. The composite panel of claim 1 , wherein the sound absorbing and insulating material absorbs and blocks noise.

4. The composite panel of claim 1 , wherein the first perforated panel comprises:
i. a perforated area comprising the first perforation groups and an outer coupling area formed along an edge of the perforated area and having no first perforation group, and
ii. the outer coupling area coupled to the embossed panel.

5. The composite panel of claim 4 , wherein the perforated area of the first perforated panel comprises a first inner hole penetrating through the first perforated panel,
in the embossed panel a position corresponding to the first inner hole is provided with a second inner hole,
the first perforated panel further comprises an inner coupling area that is formed along a circumference of the first inner hole and is not provided with the first perforation group, and
the inner coupling area coupled to the embossed panel.

6. The composite panel of claim 1 , wherein in the first perforation group, among the first perforated holes, a hole having a largest diameter is formed at a center of the virtual regular hexagonal pattern and the rest of the first perforated holes having a diameter decreasing toward edges of the virtual regular hexagonal pattern are sequentially formed.

7. A composite panel for sound absorption, comprising:
a first perforated panel comprising first embosses and first perforation groups formed in a predetermined pattern, wherein the first embosses comprises a plurality of cells and the first perforation groups comprises a plurality of first perforated holes;
an embossed panel comprising second embosses comprising the plurality of cells, the embossed panel coupled to the first perforated panel; and
a sound absorbing and insulating material inserted between the first perforated panel and the embossed panel, to absorb and block noise,
wherein a cell formed on the first perforated panel comprises a protruding first cell and a depressed second cell to form an embossing structure, and
an area of the first perforation group formed in a virtual regular hexagonal pattern is different from that of the first cell and the second cell.

8. The composite panel of claim 7 wherein the first cell has a regular hexagonal shape, and the first perforated panel comprises the plurality of first cells that are disposed in parallel in a longitudinal direction, adjacent first cells of the plurality of first cells being disposed to share one side and is provided with the plurality of first cells that are disposed in parallel in a lateral direction, adjacent first cells of the plurality of first cells being disposed to share one vertex.

9. The composite panel of claim 7 , wherein the second cell has a rhombic shape, and is formed in an area having sides other than the side shared by adjacent first cells among sides of the first cell.

10. The composite panel of claim 7 , wherein a protruding height of the first cell and a depressed depth of the second cell are about 0.05 to 0.2 times a side length of the first cell.

11. The composite panel of claim 7 , wherein a side length of the first cell ranges from about 3 to about 15 mm.

12. The composite panel of claim 1 , wherein each of the first perforated panel and the embossed panel comprises an aluminum material, and
the sound absorbing and insulating material comprises a silica fiber material.

13. The composite panel of claim 12 , wherein the sound absorbing and insulating material has a nonwoven form of about 300 to 1300 gsm.

14. A composite panel for sound absorption, comprising:
first perforated panel comprising first embosses and first perforation groups formed in a predetermined pattern, wherein the first embosses are formed by forming a plurality of cells and the first perforation groups are formed by a plurality of first perforated holes;
a second perforated panel comprising second embosses and second perforation groups formed in a predetermined pattern, wherein the second perforated panel is coupled to the first perforated panel by laminating, the second embosses are formed by forming a plurality of cells and the second perforation groups are formed by collecting a plurality of second perforated holes, and
a sound absorbing and insulating material inserted between the first perforated panel and the second perforated panel to absorb and block noise,
wherein in the first perforation group, a virtual regular hexagonal pattern is formed by a group of the plurality of first perforated holes, and the regular hexagonal patterns are disposed in a honeycomb structure.

15. The composite panel of claim 14 , wherein the second perforated panel is coupled to the first perforated panel by laminating.

16. The composite panel of claim 14 , wherein the sound absorbing and insulating material absorbs and blocks noise.

17. A vehicle comprising a composite panel of claim 1 .

18. A vehicle comprising a composite panel of claim 14 .

Assignees

• Hyundai Motor Co Ltd
• Kia Motors Corp
• Hantec Tech Co Ltd

Inventors

• Sim Jae Gi
• Lim Jung Hyeok
• Choi Sung Il
• Son Ki Hoon

Classifications

• B32B2605/00

  Vehicles · CPC title

• B32B3/12

  characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure · CPC title

• B32B2307/102

  Insulating · CPC title

• B60R13/0815 Primary

  Acoustic or thermal insulation of passenger compartments (wall or roof liners integrating the insulating function B60R13/02; insulating floor mats or carpets B60N3/04) · CPC title

• B32B3/266

  characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12 · CPC title