Flexible flat cable comprising stacked insulating layers covered by a conductive outer skin and method for manufacturing

Patent metadata

Field	Value
Publication number	US-10651526-B2
Application number	US-201715630101-A
Country	US
Kind code	B2
Filing date	Jun 22, 2017
Priority date	Aug 16, 2016
Publication date	May 12, 2020
Grant date	May 12, 2020

Abstract

A flexible flat cable and a manufacturing method thereof are provided. The flexible flat cable includes a plurality of ground parts comprising a conductive material disposed at intervals, a plurality of signal transmission parts comprising a conductive material disposed between the plurality of ground parts, an outer skin covering the signal transmission parts and the ground parts, and a conductive adhesive layer disposed between the ground parts and the signal transmission parts and the outer skin part, the signal transmission part comprising an insulating member and a strip line disposed within the insulating member and the ground part comprising a ground member having the same cross section as the strip line and a conductive adhesive block coupled to the ground member with the conductive adhesive layer.

First claim

What is claimed is:

1. A flexible flat cable comprising:
a plate-like insulating part comprising an electrically insulating material and including a first insulating layer and a second insulating layer laminated on the first insulating layer, the second insulating layer having a smaller width than a width of the first insulating layer;
a signal transmission member comprising a conductive material disposed within the insulating part;
an outer skin covering the insulating part;
a conductive adhesive layer disposed between the insulating part and the outer skin; and
a pair of ground members comprising a conductive material disposed over portions of the first insulating layer on which the second insulating layer is not laminated,
wherein the outer skin comprises a conductive film.

2. The flexible flat cable as claimed in claim 1 , wherein the signal transmission member includes a pair of spaced apart strip lines.

3. The flexible flat cable as claimed in claim 1 , wherein a step portion exposing the signal transmission member is formed in at least one end of the flexible flat cable so that the flexible flat cable can be electrically coupled to another flexible flat cable, and
the step portions of the flexible flat cable and the another flexible flat cable to face each other when coupled.

4. The flexible flat cable as claimed in claim 1 , wherein the signal transmission member is disposed between the pair of ground members.

5. The flexible flat cable as claimed in claim 4 , wherein portions of the pair of ground members are covered with the conductive adhesive layer.

6. The flexible flat cable as claimed in claim 1 , wherein the pair of ground members are disposed on the first insulating layer and are respectively disposed on both sides of and spaced apart from the signal transmission member, and
wherein the conductive adhesive layer protrudes toward the ground members and is electrically coupled to the pair of ground members.

7. The flexible flat cable as claimed in claim 6 , wherein the signal transmission member includes a pair of spaced apart strip lines.

8. The flexible flat cable as claimed in claim 6 , wherein the conductive adhesive layer includes a pair of connection protrusions coupled to a top surface of the first insulating part and a bottom surface of the second insulating part.

9. The flexible flat cable as claimed in claim 6 , wherein the pair of ground members and the conductive adhesive layer completely cover the signal transmission member.

10. The flexible flat cable as claimed in claim 1 , further comprising a conductive pattern electrically coupled to one end of the flexible flat cable.

11. A flexible flat cable comprising:
a plurality of ground parts are spaced apart from each other;
a plurality of signal transmission parts comprising conductive material disposed between the plurality of ground parts;
an outer skin covering the plurality of signal transmission parts and the plurality of ground parts; and
a conductive adhesive layer disposed between the plurality of ground parts, the plurality of signal transmission parts and the outer skin,
wherein each of the plurality of signal transmission parts comprises a respective insulating member and a respective strip line disposed within the corresponding insulating member,
wherein each of the plurality of ground parts comprises a respective ground member which is disposed on the same plane as the plurality of signal transmission parts and a corresponding conductive adhesive block coupled to the respective ground member with the conductive adhesive layer,
wherein the respective insulating member includes a first insulating layer and a second insulating layer laminated on the first insulating layer, the second insulating layer having a smaller width than a width of the first insulating layer,
each respective ground member comprising a conductive material disposed in portions of the corresponding first insulating layer on which the corresponding second insulating layer is not laminated, and
wherein the outer skin comprises a conductive film.

12. The flexible flat cable as claimed in claim 11 , wherein the plurality of ground parts and the conductive adhesive layer completely cover the plurality of signal transmission parts.

13. The flexible flat cable as claimed in claim 11 , wherein the plurality of signal transmission parts are spaced apart from each other.

14. A method of manufacturing a flexible flat cable, the method comprising:
providing a first insulating layer having a copper thin film layer formed on one surface;
etching a portion of the copper thin film layer to form a strip line and a pair of ground members;
laminating a second insulating layer on the etched copper thin film layer;
etching a portion of the first insulating layer corresponding to the pair of ground members; and
covering the first and second insulating layers with a shield film to which a conductive adhesive is applied.

15. The method as claimed in claim 14 , wherein the etching comprises forming the pair of ground members disposed on both sides of and spaced from the strip line.

16. The method as claimed in claim 15 , wherein the second insulating layer includes a longitudinal groove having a shape corresponding to the ground member in a position corresponding to the ground member, and
the covering of the first and second insulating layers with the shield film to which the conductive adhesive is applied includes filling the conductive adhesive within the longitudinal groove of the second insulating layer.

17. The method as claimed in claim 14 , wherein the laminating of the second insulating layer includes covering the strip line.

Assignees

• Samsung Electronics Co Ltd

Inventors

• BAE Bum-hee
• Kwon Young-Kun

Classifications

• H05K2201/058

  Direct connection between two or more FPCs or between flexible parts of rigid PCBs · CPC title

• H05K1/0218

  by printed shielding conductors, ground planes or power plane (H05K1/0236 takes precedence) · CPC title

• H01B13/0036

  Details · CPC title

• H01B7/0823

  Parallel wires, incorporated in a flat insulating profile · CPC title

• H01P11/003 Primary

  Manufacturing lines with conductors on a substrate, e.g. strip lines, slot lines · CPC title