Interconnected corrugated carbon-based network

Patent metadata

Field	Value
Publication number	US-10648958-B2
Application number	US-201715427210-A
Country	US
Kind code	B2
Filing date	Feb 8, 2017
Priority date	Dec 21, 2011
Publication date	May 12, 2020
Grant date	May 12, 2020

Abstract

An interconnected corrugated carbon-based network comprising a plurality of expanded and interconnected carbon layers is disclosed. In one embodiment, each of the expanded and interconnected carbon layers is made up of at least one corrugated carbon sheet that is one atom thick. In another embodiment, each of the expanded and interconnected carbon layers is made up of a plurality of corrugated carbon sheets that are each one atom thick. The interconnected corrugated carbon-based network is characterized by a high surface area with highly tunable electrical conductivity and electrochemical properties.

First claim

What is claimed is:

1. A patterned interconnected corrugated carbon-based network comprising: a plurality of expanded and interconnected carbon layers having an oxygen content of no more than about 5% as determined by X-ray photoelectron spectroscopy (XPS) and a surface area that is greater than 1000 square meters per gram (m 2 /g).

2. The patterned interconnected corrugated carbon-based network of claim 1 , wherein each of the expanded and interconnected carbon layers comprises at least one corrugated carbon sheet that is one atom thick.

3. The patterned interconnected corrugated carbon-based network of claim 1 , wherein the plurality of expanded and interconnected carbon layers yields an electrical conductivity that is greater than about 1500 S/m.

4. The patterned interconnected corrugated carbon-based network of claim 1 , wherein a second order disordered (2D) Raman peak for the patterned interconnected corrugated carbon-based network shifts from around about 2730 cm −1 to around about 2688 cm −1 after the patterned interconnected corrugated carbon-based network is reduced from a carbon-based oxide.

5. The patterned interconnected corrugated carbon-based network of claim 1 , wherein a 2D Raman peak for the patterned interconnected corrugated carbon-based network shifts from around about 2700 cm −1 to around about 2600 cm −1 after the patterned interconnected corrugated carbon-based network is reduced from a carbon-based oxide.

6. The patterned interconnected corrugated carbon-based network of claim 1 , wherein a range of thickness of the plurality of expanded and interconnected carbon layers is from around about 7 μm to around about 8 μm.

7. The patterned interconnected corrugated carbon-based network of claim 1 , wherein the oxygen content of the plurality of expanded and interconnected carbon layers ranges from around about 1% to around about 5%, as determined by X-ray photoelectron spectroscopy (XPS).

8. The patterned interconnected corrugated carbon-based network of claim 1 , wherein the plurality of expanded and interconnected carbon layers has a C/O ratio that ranges from around about 100:1 to 25:1, as determined by X-ray photoelectron spectroscopy (XPS).

9. The patterned interconnected corrugated carbon-based network of claim 1 , wherein the plurality of expanded and interconnected carbon layers has a sheet resistance that is tunable within a range of around about 20 megaohms per square to around about 80 ohms per square.

10. The patterned interconnected corrugated carbon-based network of claim 1 , wherein the plurality of expanded and interconnected carbon layers has a Raman spectroscopy S3 second order peak that ranges from around about 2920 cm −1 to around about 2930 cm −1 .

11. The patterned interconnected corrugated carbon-based network of claim 1 , wherein a number of carbon layers in the plurality of expanded and interconnected carbon layers is greater than about 100.

12. The patterned interconnected corrugated carbon-based network of claim 1 , further comprising nanoparticles.

13. The patterned interconnected corrugated carbon-based network of claim 12 , wherein the nanoparticles are platinum (Pt) nanoparticles.

14. The patterned interconnected corrugated carbon-based network of claim 13 , wherein the nanoparticles have a diameter of about 5 nm to about 600 nm.

15. The patterned interconnected corrugated carbon-based network of claim 1 , wherein the plurality of expanded and interconnected carbon layers has a surface area that is greater than 1400 square meters per gram (m2/g).

16. An energy storage device comprising:
a) two or more interdigitated electrodes, wherein at least one electrode comprises a patterned interconnected corrugated carbon-based network comprising a plurality of expanded and interconnected carbon layers having an oxygen content of no more than about 5% as determined by X-ray photoelectron spectroscopy (XPS) and a surface area that is greater than around about 1000square meters per gram (m 2 /g); and
b) a substrate.

17. The energy storage device of claim 16 , wherein the two or more interdigitated electrodes are spaced at a gap of from about 250 μm to about 1,000 μm.

18. The energy storage device of claim 16 , wherein the substrate is flexible.

19. The energy storage device of claim 18 , wherein the substrate comprises polyethylene terephthalate, polybutylene terephthalate, polytrimethylene terephthalate, polyethylene naphthalate, or any combination thereof.

20. The energy storage device of claim 16 , provided that the energy storage device has a sheet resistance of about 3,800 ohms/sq to about 16,000 ohms/sq.

Assignees

• Univ California

Inventors

• Strong Veronica A
• El-Kady Maher F
• Kaner Richard Barry

Classifications

• B32B2457/00

  Electrical equipment · CPC title

• B32B2457/08

  PCBs, i.e. printed circuit boards · CPC title

• B32B9/007

  comprising carbon, e.g. graphite, composite carbon · CPC title

• B32B2457/10

  Batteries · CPC title

• B32B2457/12

  Photovoltaic modules · CPC title