Methods for evaluating the lubrication of an apparatus which can be lubricated by means of a lubricant circuit

Patent metadata

Field	Value
Publication number	US-10648887-B2
Application number	US-201815907880-A
Country	US
Kind code	B2
Filing date	Feb 28, 2018
Priority date	Feb 28, 2017
Publication date	May 12, 2020
Grant date	May 12, 2020

Abstract

A method for evaluating the lubrication of friction components of an apparatus which can be lubricated by means of a lubricant circuit. A lubricant pump of the lubricant circuit is drivable by a drive engine. A pressure ascertainment unit continuously ascertains the lubricant pressure at at least one defined region of the lubricant circuit during an engine start procedure. A travel ascertainment unit is provided, by means of which at multiple pressure points in time, at each of which the lubricant pressure ascertained exceeds a defined pressure limiting value (p1, p2, p3), the relative travel between the friction components since the beginning of the engine start procedure is ascertained or estimated, and an analysis unit, by means of which an evaluation value, is ascertained from the total of the relative travel values (φ1, φ2, φ3) ascertained at the pressure points in time.

First claim

The invention claimed is:

1. A method for evaluating the lubrication of friction components, which rub against one another, of an apparatus which can be lubricated by means of a lubricant circuit, wherein a lubricant pump of the lubricant circuit is drivable by means of a drive engine forming the apparatus or by means of a drive engine driving the apparatus, comprising:
providing a pressure ascertainment unit, by means of which the lubricant pressure at at least one defined region of the lubricant circuit is continuously ascertained during an engine start procedure,
providing a travel ascertainment unit, by means of which at multiple pressure points in time, at each of which the lubricant pressure ascertained by means of the pressure ascertainment unit exceeds a defined pressure limiting value (p 1 , p 2 , p 3 ), the relative travel between the friction components since the beginning of the engine start procedure is ascertained or estimated, and
providing an analysis unit, by means of which an evaluation value, which evaluates the lubricant pressure buildup during the engine start procedure, is ascertained from a total of relative travel values (φ 1 , φ 2 , φ 3 ) ascertained at the pressure points in time.

2. The method according to claim 1 , wherein the ascertained pressure values or the ascertained relative travel values (φ 1 , φ 2 , φ 3 ) are each weighted before the summation thereof by means of a weighting factor, wherein by means of these weighting factors, the different damage potentials at the multiple travel points in time or the multiple pressure points in time for damage of the apparatus due to excessively slow lubricant pressure buildup are taken into consideration.

3. The method according to claim 1 , wherein the evaluation values ascertained for multiple engine starts are statistically analysed by means of the analysis unit, wherein the frequency distribution of the evaluation values ascertained for multiple engine starts is ascertained, in the form of a histogram, by means of the analysis unit.

4. The method according to claim 1 , wherein the analysis unit has a signalling connection to a warning unit, by means of which a warning signal is independently output to a person operating the apparatus as a function of at least one evaluation value ascertained by means of the analysis unit.

5. The method according to claim 1 , wherein the pressure ascertainment unit is formed by at least one pressure sensor for measuring the lubricant pressure.

6. The method according to claim 1 , wherein a further evaluation value, which evaluates a lubricant pressure decrease during an engine shutdown procedure, is ascertained by means of the analysis unit from the total of relative travel values ascertained during an engine shutdown procedure or from the total of pressure values ascertained during an engine shutdown procedure.

7. The method according to claim 1 , wherein the pressure ascertainment unit, viewed in a lubricant flow direction, is arranged downstream of the lubricant pump and upstream of a friction component region to be lubricated.

8. The method according to claim 1 , wherein the lubricant pump is connected in a torque-transmitting manner to a crankshaft of an internal combustion engine as the drive engine, so that the at least one lubricant pump is rotationally drivable by means of the internal combustion engine.

9. The method according to claim 8 , wherein the travel ascertainment unit is formed by a crank angle ascertainment unit, by means of which the crank angle covered by the crankshaft since the beginning of the engine start procedure is ascertained to estimate the relative travel between the friction components.

10. The method according to claim 1 , wherein for the evaluation of the lubricant pressure buildup by means of the analysis unit as a function of the ascertained total, an evaluation value is selected from a defined number of predefined evaluation values forming different evaluation levels.

11. The method according to claim 10 , wherein the predefined evaluation values is in a range of 3 to 6 evaluation values.

12. The method according to claim 1 , wherein the number of the pressure points in time is in a range of 2 to 10.

13. The method according to claim 12 , wherein the number of the pressure points in time is in a range of 3 to 5.

14. The method according to claim 1 , wherein the ascertained evaluation value is stored in a storage unit of the analysis unit either permanently or so the value is readable by means of a readout device.

15. The method according to claim 14 , wherein the ascertained evaluation value is stored in the storage unit for a defined period of time, or a defined number of engine starts, or only a part of the evaluation values ascertained for multiple engine starts is permanently stored in the storage unit.

16. A method for evaluating the lubrication of friction components, which rub against one another, of an apparatus which can be lubricated by means of a lubricant circuit, wherein a lubricant pump of the lubricant circuit is drivable by means of a drive engine forming the apparatus or by means of a drive engine driving the apparatus, comprising:
providing a travel ascertainment unit, by means of which the relative travel between the friction components since the beginning of the engine start procedure is continuously ascertained and/or estimated during an engine start procedure,
providing a pressure ascertainment unit, by means of which, at multiple travel points in time, at each of which the relative travel ascertained by means of the travel ascertainment unit between the friction partners exceeds a defined relative travel limiting value, the lubricant pressure is ascertained at at least one defined region of the lubricant circuit, and
providing an analysis unit, by means of which an evaluation value, which evaluates the lubricant pressure buildup during the engine start procedure, is ascertained from the total of the pressure values ascertained at the travel points in time.

17. The method according to claim 16 , wherein the lubricant pump is connected in a torque-transmitting manner to a crankshaft of an internal combustion engine as the drive engine, so that the at least one lubricant pump is rotationally drivable by means of the internal combustion engine.

18. The method according to claim 16 , wherein the number of the travel points in time is in a range of 2 to 10.

19. The method according to claim 18 , wherein the number of the travel points in time is in a range of 3 to 5.

20. A device comprising:
a lubricant circuit, having a lubricant pump, for lubricating an apparatus, wherein the lubricant pump is drivable by means of a drive engine forming the apparatus or by means of a drive engine driving the apparatus,
a pressure ascertainment unit, by means of which the lubricant pressure can be ascertained at at least one defined region of the lubricant circuit during an engine start procedure,
a travel ascertainment unit, by means of which the relative travel between friction components, which are to be lubricated and rub against one another, of the apparatus since the beginning of the engine start procedure can be ascertained and/or estimated during the engine start procedure, and;
an analysis unit, by means of which an evaluation value, which evaluates the lubricant pressure buildup during the engine start procedure, can be ascertained from relative travel values (φ 1 , φ 2 , φ 3 ) ascertained during the engine start procedure or from pressure values ascertained during th

Assignees

• Man Truck & Bus Ag

Inventors

• Bachmann Johannes
• Börner Enrico

Classifications

• F01M2011/1446

  by considering pressure · CPC title

• F16N2260/14

  using sound · CPC title

• F16N2260/05

  Oil flow · CPC title

• F01M1/02

  using lubricating pumps (pumps in general F04; lubricating pumps per se F16N) · CPC title

• F16N2260/08

  Pressure · CPC title