Internal combustion engine

Patent metadata

Field	Value
Publication number	US-10648416-B2
Application number	US-201615773637-A
Country	US
Kind code	B2
Filing date	Nov 3, 2016
Priority date	Nov 4, 2015
Publication date	May 12, 2020
Grant date	May 12, 2020

Abstract

An internal combustion engine is provided. The internal combustion engine includes a control device, and at least one injector for liquid fuel that includes a discharge opening for the liquid fuel. The at least one injector is connected to a collection volume by means of a line for liquid fuel. Liquid fuel can flow through the line for liquid fuel from the at least one injector to the collection volume. A control element that can be adjusted by the control device via a control signal is also provided. Via the control element, a back pressure in the line for liquid fuel can be adjusted in order to adjust an amount of liquid fuel discharged through the discharge opening of the at least one injector. Also provided is a method for operating an internal combustion engine and an injector.

First claim

What we claim is:

1. An internal combustion engine comprising:
a control device; and
at least on injector for liquid fuel comprising a discharge opening for the liquid fuel;
wherein the at least one injector is connected to a collection volume via a line for liquid fuel through which the liquid fuel can flow from the at least one injector to the collection volume; and
wherein a control element, adjustable by the control device via a control signal, adjusts a back pressure in the line for liquid fuel to adjust an amount of liquid fuel discharged via the discharge opening of the at least one injector, at least in part by draining or leaking a separate amount of liquid fuel from the at least one injector, through the line for liquid fuel, and to the collection volume.

2. The internal combustion engine according to claim 1 , wherein the control device controls or regulates the at least one injector using an actuator control signal, wherein a sensor is operable to measure a measurement variable of the at least one injector, wherein the sensor has a signal connection to the control device, and an algorithm is stored in the control device, which:
receives as input variables at least the control signal for the control element, the actuator control signal, and/or measurement values corresponding to the measurement variable measured by the sensor; and
using an injector model, calculates the amount of liquid fuel discharged via the discharge opening of the at least one injector, compares the amount of liquid fuel calculated via the injector model with a desired target value of the amount of liquid fuel, and causes the control device to adjust the back pressure in accordance with the result of the comparison.

3. The internal combustion engine according to claim 2 , wherein the algorithm comprises a pilot control, which from the desired target value of the amount of liquid fuel calculates a pilot control signal for the control element to adjust the back pressure and/or the pilot control signal for the actuator control signal for the injection duration.

4. The internal combustion engine according to claim 3 , wherein the algorithm comprises a feedback loop with:
the pilot control signal calculated by the pilot control for the control element to adjust the back pressure and/or the actuator control signal calculated for an injection duration; and
the measurement variable; and
wherein the algorithm uses the feedback loop and the injector model to calculate the amount of liquid fuel discharged via the discharge opening of the at least one injector and, if necessary, corrects the pilot control signal calculated by the pilot control for the control element.

5. The internal combustion engine according to claim 2 , wherein the algorithm comprises an observer which, via the injector model, uses the control signal for the control element and/or the actuator control signal, and the measurement variable, to estimate the amount of liquid fuel discharged via the discharge opening of the at least one injector.

6. The internal combustion engine according to claim 1 , wherein the control element is designed as a control valve.

7. The internal combustion engine according to claim 1 , wherein the at least one injector comprises at least:
an input storage chamber connected to a common rail of the internal combustion engine;
a storage chamber for liquid fuel connected to the input storage chamber;
a volume over a needle seat connected to the storage chamber;
a connection volume connected on one side to the storage chamber and on the other side with the line for liquid fuel;
the discharge opening for liquid fuel, which can be closed by a needle and is connected to the volume over the needle seat; and
an actuator for the at least one injector controllable by means of the actuator control signal for opening the needle; and
a control chamber connected on one side to the storage chamber and on the other side to the connection volume.

8. The internal combustion engine according to claim 2 , wherein the measurement variable is selected from the following variables or a combination thereof:
pressure in a common rail of the internal combustion engine;
pressure in an input storage chamber of the at least one injector;
pressure in a control chamber of the at least one injector; and
start of a needle lift-off from a needle seat.

9. The internal combustion engine according to claim 2 , wherein the control device is designed to execute the algorithm during each combustion cycle or selected combustion cycles of the internal combustion engine, and in case of deviations, to correct the control signal for the control element in a subsequent combustion cycles.

10. The internal combustion engine according to claim 2 , wherein the control device is designed to execute the algorithm during each combustion cycle or selected combustion cycles of the internal combustion engine and to statically evaluate deviations that have occurred and to make a correction of the control signal for the control element for a current or subsequent combustion cycle in accordance with the static evaluation.

11. The internal combustion engine according to claim 2 , wherein the algorithm, using the injector model, causes the control device to adjust the actuator control signal in accordance with the result of the comparison.

12. An internal combustion engine comprising:
a control device; and
at least on injector for liquid fuel comprising a discharge opening for the liquid fuel;
wherein the at least one injector is connected to a collection volume via a line for liquid fuel through which the liquid fuel can flow from the at least one injector to the collection volume;
wherein a control element adjustable by the control device via a control signal, adjusts a back pressure in the line for liquid fuel to adjust an amount of liquid fuel discharged via the discharge opening of the at least one injector;
wherein the control device controls or regulates the at least one injector using an actuator control signal, wherein a sensor is operable to measure a measurement variable of the at least one injector, wherein the sensor has a signal connection to the control device, and an algorithm is stored in the control device, which:
receives as input variables at least the control signal for the control element, the actuator control signal, and/or measurement values corresponding to the measurement variable measured by the sensor; and
using an injector model, calculates the amount of liquid fuel discharged via the discharge opening of the at least one injector, compares the amount of liquid fuel calculated via the injector model with a desired target value of the amount of liquid fuel, and causes the control device to adjust the back pressure in accordance with the result of the comparison; and

wherein the injector model comprises at least:
pressure progressions in volumes of the at least one injector at least partially filled with the liquid fuel;
mass flow rates between the collection volume and at least one additional volume of the at least one injector at least partially filled with the liquid fuel;
a position of a needle of the at least one injector relative to a needle seat corresponding to the needle; and
solenoid valve dynamics of an actuator of the needle.

13. The internal combustion engine of claim 12 , wherein the algorithm, using the injector model, causes the control device to adjust the actuator control signal in accordance with the result of the comparison.

14. An internal combustion engine comprising:
a control device; and
at least on injector for liquid fuel comprising a dis

Assignees

• Innio Jenbacher Gmbh & Co Og
• Innio Jenbacher & Gmbh Co Og

Inventors

• Burgmair Raphael
• Satria Medy
• Imhof Dino
• Laiminger Stephan

Classifications

• F02D2200/0616

  determined by estimation · CPC title

• F02D41/1402 Primary

  Adaptive control · CPC title

• F02D2200/0602

  Fuel pressure · CPC title

• F02D2041/1416

  Observer · CPC title

• F02D2041/143

  the control loop including a non-linear model or compensator · CPC title