Material feeding device, additive manufacturing apparatus, and material supplying method

Patent metadata

Field	Value
Publication number	US-10647104-B2
Application number	US-201515509431-A
Country	US
Kind code	B2
Filing date	Mar 13, 2015
Priority date	Sep 17, 2014
Publication date	May 12, 2020
Grant date	May 12, 2020

Abstract

According to one embodiment, a material feeding device includes a feeding unit. The feeding unit includes an electrode unit electrically chargeable by application of voltage thereto and an insulating unit covering the electrode unit, the electrode unit being configured to attract and separate a material to and from a surface of the insulating unit by control of a charged state of the electrode unit.

First claim

The invention claimed is:

1. An additive manufacturing apparatus comprising:
a housing configured to store a material;
an electrode feeder comprising an electrode which is electrically chargeable and an insulator covering the electrode, the electrode being configured to attract and separate the material to and from a surface of the insulator based on a charged state of the electrode;
a region configured to be fed with the material;
an electrode feeder driver configured to change a relative position between the electrode feeder and the region;
a laser oscillator configured to emit a laser light;
an optical element configured to apply the laser light on a predetermined position of the region; and
a controller configured to determine the predetermined position based on cross-sectional shape data generated from three-dimensional data of a manufactured object, wherein
the region is grounded such that the material fed onto the region exhibits zero charge.

2. The additive manufacturing apparatus according to claim 1 , further comprising a charger configured to apply a positive or negative charge to the material in the housing.

3. The additive manufacturing apparatus according to claim 2 , wherein the electrode feeder is configured to separate the material from the surface of the insulator by applying a voltage having the same polarity as the charge applied to the material to the electrode.

4. The additive manufacturing apparatus according to claim 1 , further comprising a heater configured to heat the surface of the insulator.

5. The additive manufacturing apparatus according to claim 4 , wherein
the heater is disposed inside the electrode.

6. The additive manufacturing apparatus according to claim 1 , wherein the electrode feeder driver is configured to allow the electrode feeder to pass through a position that faces the material exposed in the housing to attract the material to the surface of the insulator.

7. The additive manufacturing apparatus according to claim 1 , wherein the material in the housing is powdered and the additive manufacturing apparatus further comprises a squeegee configured to smooth the material.

8. The additive manufacturing apparatus according to claim 1 , wherein the electrode includes a plurality of electrode regions each electrically chargeable and is configured to attract the material to a part of the surface of the insulator by application of voltage to the electrode regions, individually.

9. The additive manufacturing apparatus according to claim 1 , wherein
the electrode feeder is configured to adjust a thickness of a layer of the material adhered to the surface of the insulator by adjusting the charged state of the electrode.

10. The additive manufacturing apparatus according to claim 1 , wherein
the surface of the insulator of the electrode feeder is configured to press the material fed to the region to thicken the material after feeding the material.

Assignees

• Toshiba Kk

Inventors

• Kobayashi Kotaro
• Nakano Hideshi
• Ohno Hiroshi
• Pan Shanying
• Tanaka Masayuki

Classifications

• B29C64/205

  Means for applying layers · CPC title

• B33Y10/00

  Processes of additive manufacturing · CPC title

• B29C64/236

  for motion in a direction within the plane of a layer · CPC title

• B29C64/209

  Heads; Nozzles · CPC title

• B29C64/40

  Structures for supporting 3D objects during manufacture and intended to be sacrificed after completion thereof · CPC title